ABSTRACT
To tackle the aggravating electromagnetic wave (EMW) pollution issues, high-efficiency EMW absorption materials are being urgently explored. The FeSiCr soft magnetic alloy is one of the more widely used and well-received iron-based soft magnetic alloy materials with high permeability; however, the development of high-performance FeSiCr alloy wave-absorbing materials is still a major challenge. In this study, double core-shell-structured composites of MIL-88(Fe)@Fe2O3@FeSiCr were successfully prepared by the oxidative heat treatment of the flaky FeSiCr obtained after ball milling and then in situ composited with MIL-88(Fe). The heterogeneous interfacial composition and microstructure were regulated to balance the microwave-loss capability and impedance matching of the material, and an enhancement of the composite absorbing performance was achieved. The composite material had a reflection-loss minimization (RLmin) of -72.65 dB, corresponding to a frequency of 6.61 GHz, with an absorbing coating thickness of 2.97 mm and an effective absorbing bandwidth (RL ≤ -10 dB) of 2.38 GHz (5.42-7.80 GHz). The results of this study provide useful ideas for wave-absorbing materials by applying high permeability soft magnetic alloy micropowders.
ABSTRACT
Ultrasonic treatment was applied to an A356 aluminum melt with different modifiers, and the effects of ultrasonic treatment on the structure and properties of the A356 alloy were studied. The results showed that α-Al was effectively refined with different ultrasonic modification treatments. In particular, ultrasonic treatment showed the most obvious refinement with macroscopic grains of unmodified alloy and optimized the refinement of secondary dendrite arm spacings in the Sr/Ce synergistic alloys. The eutectic Si of the unmodified A356 alloy had no obvious change after the ultrasonic treatment, but the branch diameter of the eutectic Si reduced in the Sr and Sr/Ce modification alloys after the ultrasonic treatment. The ultrasonic treatment significantly improved the ultimate tensile strength and elongation of the as-cast A356 alloy with the unmodified material, which was due to refinement of the α-Al grains by the ultrasonic treatment. After the T6 heat treatment, the ultimate tensile strength values of the alloys showed no obvious change due to the ultrasonic treatment, but the plasticity of the alloy was significantly improved. Mg2Si precipitation was the dominant strengthening mechanism during the T6 heat treatment, while the plasticity was determined by the size and distribution of the eutectic Si. Acoustic cavitation caused by the ultrasound-activated impurities and the induced heterogeneous nucleation and supercooled nucleation in the groove melt was the main cause of the α-Al refinement, the eutectic Si modification and the improvement in the mechanical properties.