Improvement of Phase Change Materials (PCM) Used for Solar Process Heat Applications.

The high intermittency of solar energy is still a challenge yet to be overcome. The use of thermal storage has proven to be a good option, with phase change materials (PCM) as very promising candidates. Nevertheless, PCM compounds have typically poor thermal conductivity, reducing their attractiveness for commercial uses. This paper demonstrates the viability of increasing the PCM effective thermal conductivity to industrial required values (around 4 W/m·K) by using metal wool infiltrated into the resin under vacuum conditions. To achieve this result, the authors used an inert resin, decoupling the specific PCM material selection from the enhancement effect of the metal wools. To ensure proper behavior of the metal wool under standard industrial environments at a broad range of temperatures, a set of analyses were performed at high temperatures and an inert atmosphere, presenting a thorough analysis of the obtained results.

Corrosion Assessment of Myo-Inositol Sugar Alcohol as a Phase Change Material in Storage Systems Connected to Fresnel Solar Plants.

Thermal energy storage systems work in conjunction with solar technologies with the aim of increasing their dispatchability and competitiveness in the energy market. Among others, latent heat thermal energy storage systems have become an appealing research subject and many efforts have therefore been invested in selecting the best phase change material (PCM) to fit the final application. In this study, an extended corrosion characterization was performed for two PCM candidates, solar salt (40 wt.% KNO3/60 wt.% NaNO3) and myo-inositol (C6H12O6), to be applied in Fresnel solar plants. Corrosion rates were determined in aluminium, stainless steel (AISI 304), carbon steel (AISI 1090), and copper by gravimetric tests, gauging the weight loss after 2000 h of immersion at 250 °C. The corrosion products were characterized by scanning electron microscopy (SEM) and x-ray diffraction (XRD). The corrosion tests carried out with myo-inositol did not show accurate enough results to draw conclusions regarding corrosion on the metals. However, it was observed that this sugar alcohol strongly sticks to the metal specimens, making myo-inositol extremely difficult to manage as an energy storage material. Therefore, the present paper discourages the use of myo-inositol as a PCM beyond its corrosion rate.

Synthesis and Thermophysical Characterization of Fatty Amides for Thermal Energy Storage.

Nine monoamides were synthesized from carboxylic acids (C8-C18) and crude glycerol. The final monoamides were the result of a rearrangement of the acyl chain during the final hydrogenation process. The purity of the final compounds was determined by spectroscopic and mass spectrometry (MS) techniques. The thermophysical properties of solid monoamides were investigated to determine their capability to act as phase change materials (PCM) in thermal energy storage. Thermophysical properties were determined with a differential scanning calorimeter (DSC). The melting temperatures of the analyzed material ranged from 62.2 °C to 116.4 °C. The analyzed enthalpy of these monoamides ranged from 25.8 kJ/kg to 149.7 kJ/kg. Enthalpy values are analyzed considering the carbon chain and the formation of hydrogen bonds.

Thermal Energy Storage Using Phase Change Materials in High-Temperature Industrial Applications: Multi-Criteria Selection of the Adequate Material.

Thermal energy storage (TES) plays an important role in industrial applications with intermittent generation of thermal energy. In particular, the implementation of latent heat thermal energy storage (LHTES) technology in industrial thermal processes has shown promising results, significantly reducing sensible heat losses. However, in order to implement this technology, a proper selection of materials is important. In this study, a new multi-criteria phase change material (PCM) selection methodology is presented, which considers relevant factors from an application and material handling point of view, such as hygroscopicity, metal compatibility (corrosion), level hazard, cost, and thermal and atmospheric stability. The methodology starts after setting up the system requirements where the PCM will be used, then a material screening is able to find all possible candidates that are listed with all available properties as listed before. Then, a color map is produced, with a qualitative assessment of material properties drawbacks, hazard level, melting enthalpy, and price. The experimentation starts with a preliminary set of tests on hygroscopicity and one-week corrosion test, which allows disregarding PCMs and selecting a short list of potential PCMs that would need further characterization before the final selection.

Study of the Thermal Properties and the Fire Performance of Flame Retardant-Organic PCM in Bulk Form.

The implementation of organic phase change materials (PCMs) in several applications such as heating and cooling or building comfort is an important target in thermal energy storage (TES). However, one of the major drawbacks of organic PCMs implementation is flammability. The addition of flame retardants to PCMs or shape-stabilized PCMs is one of the approaches to address this problem and improve their final deployment in the building material sector. In this study, the most common organic PCM, Paraffin RT-21, and fatty acids mixtures of capric acid (CA), myristic acid (MA), and palmitic acid (PA) in bulk, were tested to improve their fire reaction. Several flame retardants, such as ammonium phosphate, melamine phosphate, hydromagnesite, magnesium hydroxide, and aluminum hydroxide, were tested. The properties of the improved PCM with flame retardants were characterized by thermogravimetric analyses (TGA), the dripping test, and differential scanning calorimetry (DSC). The results for the dripping test show that fire retardancy was considerably enhanced by the addition of hydromagnesite (50 wt %) and magnesium hydroxide (50 wt %) in fatty acids mixtures. This will help the final implementation of these enhanced PCMs in building sector. The influence of the addition of flame retardants on the melting enthalpy and temperatures of PCMs has been evaluated.

Effect of PCM on the Hydration Process of Cement-Based Mixtures: A Novel Thermo-Mechanical Investigation.

The use of Phase Change Material (PCM) for improving building indoor thermal comfort and energy saving has been largely investigated in the literature in recent years, thus confirming PCM’s capability to reduce indoor thermal fluctuation in both summer and winter conditions, according to their melting temperature and operation boundaries. Further to that, the present paper aims at investigating an innovative use of PCM for absorbing heat released by cement during its curing process, which typically contributes to micro-cracking of massive concrete elements, therefore compromising their mechanical performance during their service life. The experiments carried out in this work showed how PCM, even in small quantities (i.e., up to 1% in weight of cement) plays a non-negligible benefit in reducing differential thermal increases between core and surface and therefore mechanical stresses originating from differential thermal expansion, as demonstrated by thermal monitoring of cement-based cubes. Both PCM types analyzed in the study (with melting temperatures at 18 and 25 ∘ C) were properly dispersed in the mix and were shown to be able to reduce the internal temperature of the cement paste by several degrees, i.e., around 5 ∘ C. Additionally, such small amount of PCM produced a reduction of the final density of the composite and an increase of the characteristic compressive strength with respect to the plain recipe.

Recent Patents on Nano-Enhanced Materials for Use in Thermal Energy Storage (TES).

OBJECTIVE: Thermal energy storage (TES) systems using phase change materials (PCM) have been lately studied and are presented as one of the key solutions for the implementation of renewable energies. These systems take advantage of the latent heat of phase change of PCM during their melting/ solidification processes to store or release heat depending on the needs and availability. Low thermal conductivity and latent heat are the main disadvantages of organic PCM, while corrosion, subcooling and thermal stability are the prime problems that inorganic PCM present. PREVENTION: Nanotechnology can be used to overcome these drawbacks. Nano-enhanced PCM are obtained by the dispersion of nanoparticles in the base material and thermal properties such as thermal conductivity, viscosity and specific heat capacity, within others, can be enhanced. This paper presents a review of the patents regarding the obtaining of nano-enhanced materials for thermal energy storage (TES) in order to realize the development nanotechnologies have gained in the TES field. CONCLUSION: Patents regarding the synthesis methods to obtain nano-enhanced phase materials (NEPCM) and TES systems using NEPCM have been found and are presented in the paper. The few existing number of patents found is a clear indicator of the recent and thus low development nanotechnology has in the TES field so far. Nevertheless, the results obtained with the reviewed inventions already show the big potential that nanotechnology has in TES and denote a more than probable expansion of its use in the next years.

Preparation and Characterization of Inorganic PCM Microcapsules by Fluidized Bed Method.

The literature shows that inorganic phase change materials (PCM) have been very seldom microencapsulated, so this study aims to contribute to filling this research gap. Bischofite, a by-product from the non-metallic industry identified as having good potential to be used as inorganic PCM, was microencapsulated by means of a fluidized bed method with acrylic as polymer and chloroform as solvent, after compatibility studies of both several solvents and several polymers. The formation of bischofite and pure MgCl2·6H2O microcapsules was investigated and analyzed. Results showed an efficiency in microencapsulation of 95% could be achieved when using 2 min of fluidization time and 2 kg/h of atomization flow. The final microcapsules had excellent melting temperatures and enthalpy compared to the original PCM, 104.6 °C and 95 J/g for bischofite, and 95.3 and 118.3 for MgCl2·6H2O.

Study of Fresh and Hardening Process Properties of Gypsum with Three Different PCM Inclusion Methods.

Gypsum has two important states (fresh and hardened states), and the addition of phase change materials (PCM) can vary the properties of the material. Many authors have extensively studied properties in the hardened state; however, the variation of fresh state properties due to the addition of Micronal® DS 5001 X PCM into gypsum has been the object of few investigations. Properties in fresh state define the workability, setting time, adherence and shrinkage, and, therefore the possibility of implementing the material in building walls. The aim of the study is to analyze, compare and evaluate the variability of fresh state properties after the inclusion of 10% PCM. PCM are added into a common gypsum matrix by three different methods: adding microencapsulated PCM, making a suspension of PCM/water, and incorporating PCM through a vacuum impregnation method. Results demonstrate that the inclusion of PCM change completely the water required by the gypsum to achieve good workability, especially the formulation containing Micronal® DS 5001 X: the water required is higher, the retraction is lower (50% less) due to the organic nature of the PCM with high elasticity and, the adherence is reduced (up to 45%) due to the difference between the porosity of the different surfaces as well as the surface tension difference.