Development of VariLeg, an exoskeleton with variable stiffness actuation: first results and user evaluation from the CYBATHLON 2016.

BACKGROUND: Powered exoskeletons are a promising approach to restore the ability to walk after spinal cord injury (SCI). However, current exoskeletons remain limited in their walking speed and ability to support tasks of daily living, such as stair climbing or overcoming ramps. Moreover, training progress for such advanced mobility tasks is rarely reported in literature. The work presented here aims to demonstrate the basic functionality of the VariLeg exoskeleton and its ability to enable people with motor complete SCI to perform mobility tasks of daily life. METHODS: VariLeg is a novel powered lower limb exoskeleton that enables adjustments to the compliance in the leg, with the objective of improving the robustness of walking on uneven terrain. This is achieved by an actuation system with variable mechanical stiffness in the knee joint, which was validated through test bench experiments. The feasibility and usability of the exoskeleton was tested with two paraplegic users with motor complete thoracic lesions at Th4 and Th12. The users trained three times a week, in 60 min sessions over four months with the aim of participating in the CYBATHLON 2016 competition, which served as a field test for the usability of the exoskeleton. The progress on basic walking skills and on advanced mobility tasks such as incline walking and stair climbing is reported. Within this first study, the exoskeleton was used with a constant knee stiffness. RESULTS: Test bench evaluation of the variable stiffness actuation system demonstrate that the stiffness could be rendered with an error lower than 30 Nm/rad. During training with the exoskeleton, both users acquired proficient skills in basic balancing, walking and slalom walking. In advanced mobility tasks, such as climbing ramps and stairs, only basic (needing support) to intermediate (able to perform task independently in 25% of the attempts) skill levels were achieved. After 4 months of training, one user competed at the CYBATHLON 2016 and was able to perform 3 (stand-sit-stand, slalom and tilted path) out of 6 obstacles of the track. No adverse events occurred during the training or the competition. CONCLUSION: Demonstration of the applicability to restore ambulation for people with motor complete SCI was achieved. The CYBATHLON highlighted the importance of training and gaining experience in piloting an exoskeleton, which were just as important as the technical realization of the robot.

Knee Compliance Reduces Peak Swing Phase Collision Forces in a Lower-Limb Exoskeleton Leg: A Test Bench Evaluation.

Powered lower limb exoskeletons are a viable solution for people with a spinal cord injury to regain mobility for their daily activities. However, the commonly employed rigid actuation and pre-programmed trajectories increase the risk of falling in case of collisions with external objects. Compliant actuation may reduce forces during collisions, thus protecting hardware and user. However, experimental data of collisions specific to lower limb exoskeletons are not available. In this work, we investigated how a variable stiffness actuator at the knee joint influences collision forces transmitted to the user via the exoskeleton. In a test bench experiment, we compared three configurations of an exoskeleton leg with a variable stiffness knee actuator in (i) compliant or (ii) stiff configurations, and with (iii) a rigid actuator. The peak torque observed at the pelvis was reduced from 260.2 Nm to 116.2 Nm as stiffness decreased. In addition, the mechanical impulse was reduced by a factor of three. These results indicate that compliance in the knee joint of an exoskeleton can be favorable in case of collision and should be considered when designing powered lower limb exoskeletons. Overall, this could decrease the effort necessary to maintain balance after a collision, and improved collision handling in exoskeletons could result in safer use and benefit their usefulness in daily life.

User-centered Design and Evaluation of Physical Interfaces for an Exoskeleton for Paraplegic Users.

Over the last decade, the use of wearable exoskeletons for human locomotion assistance has become more feasible. The VariLeg powered lower limb robotic exoskeleton is an example of such systems, potentially enabling paraplegic users to perform upright activities of daily living. The acceptance of this type of robotic assistive technologies is often still affected by limited usability, in particular regarding the physical interface between the exoskeleton and the user (here referred to as pilot). In this study, we proposed and evaluated a novel pilot attachment system (PAS), which was designed based on user-centered design with experienced paraplegic exoskeleton users. Subjective assessments to compare usability aspects of the initial and the redesigned physical interfaces were conducted with two paraplegic and five healthy pilots. The redesigned PAS showed a 45% increase in the system usability scale (SUS), normalized to the PAS of a commercial exoskeleton assessed in the same manner. Pain rating scales assessed with healthy pilots indicated an increased comfort using the redesigned PAS while performing several activities of daily living. Overall, an improvement in usability relative to the initial PAS was achieved through intensified user evaluation and individual needs assessments. Hence, a user-centered design of physical body-machine interfaces has the potential to positively influence the usability and acceptance of lower limb exoskeletons for paraplegic users.

Bio-inspired control of joint torque and knee stiffness in a robotic lower limb exoskeleton using a central pattern generator.

Robotic lower limb exoskeletons are becoming increasingly popular in therapy and recreational use. However, most exoskeletons are still rather limited in their locomotion speed and the activities of daily live they can perform. Furthermore, they typically do not allow for a dynamic adaptation to the environment, as they are often controlled with predefined reference trajectories. Inspired by human leg stiffness modulation during walking, variable stiffness actuators increase flexibility without the need for more complex controllers. Actuation with adaptable stiffness is inspired by the human leg stiffness modulation during walking. However, this actuation principle also introduces the stiffness setpoint as an additional degree of freedom that needs to be coordinated with the joint trajectories. As a potential solution to this issue a bio-inspired controller based on a central pattern generator (CPG) is presented in this work. It generates coordinated joint torques and knee stiffness modulations to produce flexible and dynamic gait patterns for an exoskeleton with variable knee stiffness actuation. The CPG controller is evaluated and optimized in simulation using a model of the exoskeleton. The CPG controller produced stable and smooth gait for walking speeds from 0.4 m/s up to 1.57 m/s with a torso stabilizing force that simulated the use of crutches, which are commonly needed by exoskeleton users. Through the CPG, the knee stiffness intrinsically adapted to the frequency and phase of the gait, when the speed was changed. Additionally, it adjusted to changes in the environment in the form of uneven terrain by reacting to ground contact forces. This could allow future exoskeletons to be more adaptive to various environments, thus making ambulation more robust.

An adaptive and robust online method to predict gait events.

Accurate timing of interventions during the gait cycle are critical for optimal efficacy of assistive devices, e.g., to reduce the metabolic cost of walking. However, timing control generally relies on methods that can neither account for changes in the stride duration over time due to different walking speeds, nor reject isolated abnormal strides, which could be caused by stumbling or obstacle avoidance for example. In order to address these issues, a method, named the Gait Phase Estimator (GPE), is proposed to predict temporal gait events and stride duration. Predictions are based on the weighted forward moving-average of stride duration. Prediction performance in steady-state walking, robustness to stride disturbances, and adaptation to speed changes were evaluated in an experiment with three subjects walking on a treadmill at three different speeds. Results suggest that, on average, the GPE produces better predictions than a predefined estimate. On top, it automatically adapts to changes in speed, while offering the benefit of robustness to irregular strides unlike a conventional moving-average. Thus, the proposed GPE has the potential to improve and greatly simplify the process of obtaining stride duration estimates, which could benefit gait-assistive devices and experimental protocols.