Ergonomic dual four-bar linkage knee exoskeleton for stair ascent assistance.

Introduction: Robotic exoskeletons are emerging technologies that have demonstrated their effectiveness in assisting with Activities of Daily Living. However, kinematic disparities between human and robotic joints can result in misalignment between humans and exoskeletons, leading to discomfort and potential user injuries. Methods: In this paper, we present an ergonomic knee exoskeleton based on a dual four-bar linkage mechanism powered by hydraulic artificial muscles for stair ascent assistance. The device comprises two asymmetric four-bar linkage mechanisms on the medial and lateral sides to accommodate the internal rotation of the knee and address the kinematic discrepancies between these sides. A genetic algorithm was employed to optimize the parameters of the four-bar linkage mechanism to minimize misalignment between human and exoskeleton knee joints. The proposed device was evaluated through two experiments. The first experiment measured the reduction in undesired load due to misalignment, while the second experiment evaluated the device's effectiveness in assisting stair ascent in a healthy subject. Results: The experimental results indicate that the proposed device has a significantly reduced undesired load compared to the traditional revolute joint, decreasing from 14.15 N and 18.32 N to 1.88 N and 1.07 N on the medial and lateral sides, respectively. Moreover, a substantial reduction in muscle activities during stair ascent was observed, with a 55.94% reduction in surface electromyography signal. Discussion: The reduced undesired load of the proposed dual four-bar linkage mechanism highlights the importance of the adopted asymmetrical design for reduced misalignment and increased comfort. Moreover, the proposed device was effective at reducing the effort required during stair ascent.

Effects of Surface Roughness on Direct Plasma Bonding between Silicone Rubbers Fabricated with 3D-Printed Molds.

This study presents the effects of surface roughness on the adhesion strength of plasma-treated rubbers that are widely used in soft robotics. The rubbers are designed with 11 molds of different patterns and fabricated from liquid silicones for mutual comparison. Several specimens with nonperiodic and periodic surface waveforms are quantitatively analyzed based on the correlation between surface roughness and adhesion strength. The surface roughness of three-dimensional (3D) printed molds under different printing conditions is compared to that of the standard specimens molded by a smooth acrylic plate and four sandpapers. The surface profiles are measured by a stylus profiler, analyzed using fast Fourier transform, and subsequently quantified using the experimental roughness parameters, R a and R ku *. The kurtosis ratio R ku * is proposed to simultaneously evaluate the sharpness, total height, and peak density to identify contact surfaces. A 90° peel test is also conducted to evaluate the adhesion strength, considering the designed pattern and printing orientation relative to the peeling direction. Microstructural analysis of the specimens is performed to investigate the peeling mechanism and molding quality using scanning electron and digital microscopes. Correlations between adhesion strength and surface roughness are obtained through the evaluation of the plasma-treated silicone specimens. R ku * is significant in determining the surface properties of the effective contact area, particularly for rough surfaces, and further contributes to an effective evaluation when the parameter R a is used simultaneously. The results suggest that the plasma bonding of silicone rubbers fabricated with 3D-printed molds is effective in enhancing the adhesion strength of soft robots or stretchable devices.

Utility of a wearable robot for the fingers that uses pneumatic artificial muscles for patients with post-stroke spasticity.

Mita M, Suzumori K, Kudo D, Saito K, Chida S, Hatakeyama K, Shimada Y, Miyakoshi N. Utility of a wearable robot for the fingers that uses pneumatic artificial muscles for patients with post-stroke spasticity. Jpn J Compr Rehabil Sci 2022; 13: 12-16. Objective: We investigated the utility of a wearable robot for the fingers that we developed using pneumatic artificial muscles for rehabilitation of patients with post-stroke spasticity. Methods: Three patients with post-stroke finger spasticity underwent rehabilitation for 20 minutes a day, 5 days a week, for 3 weeks. Passive range of motion, Modified Ashworth Scale (MAS), and circumference of each finger were measured before and after training and compared. Results: The range of motion and finger circumference increased when using a wearable robot. The MAS improved partially, and no exacerbation was observed. Conclusions: The wearable robot we developed is useful for rehabilitation of post-stroke spasticity and may improve venous return.

Recurrent Braiding of Thin McKibben Muscles to Overcome Their Limitation of Contraction.

This study presents a novel idea of rebraiding thin McKibben muscles to overcome their limitation of contraction. The thin McKibben muscles, presented in the authors' previous work, have the flexibility that allows them to be braided. According to the experimental results of our previous research, the original single muscles have a contracting ratio of 28%, and the corresponding value for the muscles braided once is 37%. In this research, we achieved 41% contraction of thin McKibben muscles by braiding twice. The contraction ratio increases if the muscles are braided more. They will then overcome their limitation of contraction. In this report, several prototypes of muscles with different braiding times are designed, fabricated, modeled, and tested. As a result, the increase in the contraction ratio was confirmed from both a theoretical and an experimental point of view; the results were promising. We believe that recurrent-braided thin McKibben muscles will considerably help improve and develop various soft robotic applications in cases where a high contraction ratio is required.

Active Textile Braided in Three Strands with Thin McKibben Muscle.

This article presents an active textile braided in three strands with thin McKibben muscle. The fabrication of a textile using thin McKibben muscle as thread can be accomplished using a unique braiding method, developed in this study, to provide an active textile that shrinks along the transverse surface direction. This textile-type actuator is suitable as a type of soft robotic actuator for application in wearable robots and musculoskeletal robots because it is extremely lightweight, flexible, and easily applied to robot structures. In this article, the design and characteristics of a braided muscle in three strands, acting as the basic component of an active textile, as well as the design and static characteristics of the active textile, are presented. In addition, theoretical models are proposed for the active textile, and their theoretical characteristics are accordingly derived. The static characteristics of active textiles woven using various design parameters were then evaluated through experiments and modeling. The active textiles were found, both theoretically and experimentally, to provide a greater contraction ratio than a single muscle strand.

Electrically-Driven Soft Fluidic Actuators Combining Stretchable Pumps With Thin McKibben Muscles.

Soft wearable robots could provide support for lower and upper limbs, increase weight lifting ability, decrease energy required for walking and running, and even provide haptic feedback. However, to date most of wearable robots are based on electromagnetic motors or fluidic actuators, the former being rigid and bulky, the latter requiring external pumps or compressors, greatly limiting integration and portability. Here we describe a new class of electrically-driven soft fluidic muscles combining thin, fiber-like McKibben actuators with fully Stretchable Pumps. These pumps rely on ElectroHydroDynamics, a solid-state pumping mechanism that directly accelerates liquid molecules by means of an electric field. Requiring no moving parts, these pumps are silent and can be bent and stretched while operating. Each electrically-driven fluidic muscle consists of one Stretchable Pump and one thin McKibben actuator, resulting in a slender soft device weighing 2 g. We characterized the response of these devices, obtaining a blocked force of 0.84 N and a maximum stroke of 4 mm. Future work will focus on decreasing the response time and increasing the energy efficiency. Modular and straightforward to integrate in textiles, these electrically-driven fluidic muscles will enable soft smart clothing with multi-functional capabilities for human assistance and augmentation.

A Modular Soft Robotic Wrist for Underwater Manipulation.

This article presents the development of modular soft robotic wrist joint mechanisms for delicate and precise manipulation in the harsh deep-sea environment. The wrist consists of a rotary module and bending module, which can be combined with other actuators as part of a complete manipulator system. These mechanisms are part of a suite of soft robotic actuators being developed for deep-sea manipulation via submersibles and remotely operated vehicles, and are designed to be powered hydraulically with seawater. The wrist joint mechanisms can also be activated with pneumatic pressure for terrestrial-based applications, such as automated assembly and robotic locomotion. Here we report the development and characterization of a suite of rotary and bending modules by varying fiber number and silicone hardness. Performance of the complete soft robotic wrist is demonstrated in normal atmospheric conditions using both pneumatic and hydraulic pressures for actuation and under high ambient hydrostatic pressures equivalent to those found at least 2300 m deep in the ocean. This rugged modular wrist holds the potential to be utilized at full ocean depths (>10,000 m) and is a step forward in the development of jointed underwater soft robotic arms.