Bacillus changyiensis sp. nov., isolated from coastal sediment.

Two Gram-stain-positive, facultatively anaerobic, motile, endospore-forming, rod-shaped bacteria, designated CLL-3-40T and CLL-7-23, were isolated from coastal sediment sampled in Changyi, Shandong Province, PR China. Phylogenetic analysis based on 16S rRNA gene sequences indicated that these strains were related to the genus Bacillus and close to six type strains of species within the Bacillus licheniformis group. In phenotypic characterization tests, strain CLL-3-40T could grow at 15-50 °C (optimum, 37 °C) and in media with pH 5-9 (optimum pH 7.0), and tolerate up to 12 % (w/v) NaCl. The fermentation broth supernatant extracted by ethyl acetate of strain CLL-3-40T could inhibit aquaculture pathogenic vibrios. The predominant cellular fatty acids of strain CLL-3-40T were anteiso-C15 : 0 (30.7 %) and iso-C15 : 0 (31.5 %); the peptidoglycan from cell-wall contained meso-diaminopimelic acid; the predominant quinone was menaquinone 7; and the major polar lipids were diphosphatidylglycerol, phosphatidylcholine, phosphatidylglycerol, phosphatidylethanolamine, an unidentified glycolipid and two unidentified phospholipids. The digital DNA-DNA hybridization values and average nucleotide identities among strains CLL-3-40T and CLL-7-23 and their close type strains were less than 21.9 and 48.4 %, respectively, thereby indicating that strain CLL-3-40T should represent a novel species of the genus Bacillus. The genomic DNA G+C contents were 38.4 mol% in strain CLL-3-40T and 38.3 mol% in strain CLL-7-23. The 12 biosynthetic gene clusters of strain CLL-3-40T were predicted based on results from the online server antiSMASH. Based upon the consensus of phenotypic and genotypic results, strain CLL-3-40T should be classified as representing a novel species of the genus Bacillus, for which the name Bacillus changyiensis sp. nov. is proposed. The type strain is CLL-3-40T (= MCCC 1A14857T=JCM 35755T).

Research on the Hot Deformation Process of A100 Steel Based on High-Temperature Rheological Behavior and Microstructure.

To obtain the optimal hot deformation process, the rheological and dynamic recrystallization behaviors of A100 steel were researched through isothermal compression tests. Firstly, a Hensel-Spittel constitutive model was established based on the stress-strain curves. Secondly, dynamic recrystallization percentage and grain size models were established to identify the necessary conditions for complete dynamic recrystallization. Finally, microstructural analysis was employed to validate the accuracy of the recrystallization model. The results indicate that the flow stress is highly sensitive to both the strain rate and the temperature, and the HS model demonstrates a high predictive accuracy, with a correlation coefficient of 0.9914. There exists a contradictory relationship between decreasing the average grain size and increasing the recrystallization percentage. The higher the percentage of dynamic recrystallization, the larger the average grain size tends to be. This situation should be avoided when devising the actual processing procedures. The optimal hot working processes for achieving complete dynamic recrystallization and a smaller average grain size are as follows: a strain equal to or greater than 0.6, a temperature between 1193 and 1353 K, and a strain rate between 0.1 and 1 s-1.

The Quadratic Constitutive Model Based on Partial Derivative and Taylor Series of Ti6242s Alloy and Predictability Analysis.

To solve the problem of insufficient predictability in the classical models for the Ti6242s alloy, a new constitutive model was proposed, based on the partial derivatives from experimental data and the Taylor series. Firstly, hot compression experiments on the Ti6242s alloy at different temperatures and different strain rates were carried out, and the Arrhenius model and Hensel-Spittel model were constructed. Secondly, the partial derivatives of logarithmic stress with respect to temperature and logarithmic strain rate at low, medium and high strain levels were analyzed. Thirdly, two new constitutive models with first- and second-order approximation were proposed to meet the requirements of high precision. In this new model, by analyzing the high-order differential data of experimental data and combining the Taylor series theory, the minimum number of terms that can accurately approximate the experimental rheological data was found, thereby achieving an accurate prediction of flow stress with minimal material parameters. In the new model, by analyzing the high-order differential of the experimental data and combining the theory of the Taylor series, the minimum number of terms that can accurately approximate the experimental rheological data was found, thereby achieving an accurate prediction of flow stress with minimal material parameters. Finally, the prediction accuracies for the classical model and the new model were compared, and the predictabilities for the classical models and the new model were proved by mathematical means. The results show that the prediction accuracies of the Arrhenius model and the Hensel-Spittel model are low in the single-phase region and high in the two-phase region. In addition, second-order approximation is required between the logarithmic stress and logarithmic strain rate, and first-order approximation is required between logarithmic stress and temperature to establish a high-precision model. The order of prediction accuracy of the four models from high to low is the quadratic model, Arrhenius model, linear model and HS model. The prediction accuracy of the quadratic model in all temperatures and strain rates had no significant difference, and was higher than the other models. The quadratic model can greatly improve prediction accuracy without significantly increasing the material parameters.

Gradient Structure Design and Welding-Hammering Hybrid Remanufacturing Process of Continuous Casting Rollers.

To improve the service life and reduce the repair cost of continuous casting rollers, a new welding-hammering hybrid remanufacturing process in which the roller was designed with a gradient structure was proposed, and corresponding equipment was developed. First, the failure modes and their causes for a continuous casting roller were analyzed by numerical simulation. The cyclic tension-compression shear stress, cyclic tension-compression normal stress, thermal cycle, and highly corrosive environment caused fatigue cracking and overall peeling of the roller surface. Second, the gradient structure composed of a base layer, transition layer, and strengthened layer of a continuous casting roller was designed, and materials for each layer were selected according to their different service conditions. Third, novel equipment for continuous welding-hammering composite remanufacturing was developed, and the optimized process parameters were obtained through welding experiments. Finally, an application test was carried out; the microscopic analysis showed that refined grains, fewer welding defects, and better surface toughness were obtained. Compared with traditional remanufacturing processes without hammering, the welding-hammering hybrid process achieved a forged structure instead of as-cast structure, which significantly improved the service life of the continuous casting roller by about 100%.

Path Generation Strategy and Wire Arc Additive Manufacturing of Large Aviation Die with Complex Gradient Structure.

To realize automatic wire arc additive manufacturing (WAAM) of a large aviation die with a complex gradient structure, a new contour-parallel path generation strategy was proposed and practically applied. First, the planar curve was defined as a vertical slice of a higher-dimensional surface and a partial differential equation describing boundary evolution was derived to calculate the surface. The improved Finite Element Method (FEM) and Finite Difference Method (FDM) were used to solve this partial differential equation. Second, a cross section of a large aviation die was used to test the path-generation algorithms. The results show that FEM has a faster solving speed than FDM under the same solving accuracy because the solving domain of FEM mesh was greatly reduced and the boundary mesh could be refined. Third, the die was divided into three layers: base layer, transition layer (Fe-based material) and strengthening layer (Co-based material) according to the difference of the temperature and stress field, and corresponding WAAM process parameters has been discussed. The optimum welding parameters are obtained as follows: voltage is 28 V, wire feeding speed is 8000 mm/min and welding speed is 450 mm/min. Finally, the path generation strategy was practically applied to the remanufacture of the large aircraft landing gear die with a three-layer structure. The application test on aircraft landing gear dies justified the effectiveness of the algorithms and strategy proposed in this paper, which significantly improved the efficiency of the WAAM process and the service life of large aviation dies with complex gradient structures. The microstructure of the fusion zone shows that the base metal and welding material can be fully integrated into the welding process.