Assessment of the environmental compatibility and antifouling performance of an innovative biocidal and foul-release multifunctional marine coating.

The control of marine biofouling has raised serious environmental concerns, thus the continuous release of toxic and persistent biocidal agents applied as anti-biofouling coatings have triggered the search for non-toxic strategies. However, most of them still lack rigorous evaluation of their ecotoxicity and antifouling effects under real scenarios and their correlation with simulated assays. In this work, the biocide releasing risk and ecotoxicity of a biocidal and foul-release polydimethylsiloxane (PDMS)-based marine coating containing grafted Econea biocide (<0.6 wt.%) were evaluated under simulated real mechanical wear conditions at a pilot-scale system, and under extreme wear scenarios (washability settings). The coating system demonstrated low environmental impact against the model Vibrio fischeri bacterium and marine algae, associated with the effective biocide grafting in the coating matrix and subsequent biocide release minimization. This multifunctional coating system also showed auspicious antifouling (AF) effects, with an AF performance index significantly higher (API > 89) than a single foul-release system (AF < 40) after two and half years at a real immersion scenario in the Portuguese shore of the Atlantic Ocean. These field results corroborated the antibiofilm performance evaluated with Pseudoalteromonas tunicata at simulated dynamic marine conditions after seven-week assays. This eco-friendly multifunctional strategy, validated by both simulated testing conditions and real field tests, is believed to be a powerful tool for the development of AF technologies and a potential contribution to the quest for new environmentally friendly antifouling solutions.

Evaluation of Protective Coatings for High-Corrosivity Category Atmospheres in Offshore Applications.

The interest in renewable energies obtained from the resources availed in the ocean has increased during the last few years. However, the harsh atmospheric conditions in marine environments is a major drawback in the design of offshore structures. The protective systems that are employed to preserve offshore steel structures are regulated by several standards (ISO 12944, NORSOK M-501), which classify the corrosivity category of offshore installations as C5-M and Im2. In this work, three coatings employed in offshore components protection have been evaluated according to these standards by performing weathering aging tests in different climatic cabinets. The coatings studied were a thermally sprayed carbide coating with an organic sealant (C1), a thermally sprayed aluminum (TSA) coating with an organic topcoat (C2), and an epoxydic organic coating reinforced with ceramic platelets (C3). The only coating that reached the higher categories in all the tests was the C2 coating. The C1 coating presented ferric corrosion products coming from the substrate in some of the tests, and blistering was detected in the C3 coating.

Development of Ti-C-N coatings with improved tribological behavior and antibacterial properties.

In artificial metallic joint implants, the failure is provoked by two effects in most of the cases: mass loss and wear debris removed due to tribological-corrosive effects on the implant alloy, and infections due to the presence of bacteria. In this work, several Ti-C-N corrosion and wear protective coatings were developed by Physical Vapour Deposition technology, and deposited on Ti6Al4V alloy. In order to provide the implant antibacterial properties, an additional silver top coating has been deposited. Tribological behavior was characterized through tribocorrosion and fretting tests. On the other hand, wettability tests were performed to study the grade of hydrophilicity/hydrophobia. Additionally, antibacterial properties were evaluated by means of bacterial adhesion tests. As a result of these characterization studies, the coating with the best performance was selected. The as-coated material includes excellent protection against tribocorrosion and fretting effects (in relation to the uncoated one) and the silver layer has been confirmed to exhibit antibacterial properties.