Fabricating TiO2 nanocolloids by electric spark discharge method at normal temperature and pressure.

In this study, TiO2 nanocolloids were successfully fabricated in deionized water without using suspending agents through using the electric spark discharge method at room temperature and under normal atmospheric pressure. This method was exceptional because it did not create nanoparticle dispersion and the produced colloids contained no derivatives. The proposed method requires only traditional electrical discharge machines (EDMs), self-made magnetic stirrers, and Ti wires (purity, 99.99%). The EDM pulse on time (T on) and pulse off time (T off) were respectively set at 50 and 100 µs, 100 and 100 µs, 150 and 100 µs, and 200 and 100 µs to produce four types of TiO2 nanocolloids. Zetasizer analysis of the nanocolloids showed that a decrease in T on increased the suspension stability, but there were no significant correlations between T on and particle size. Colloids produced from the four production configurations showed a minimum particle size between 29.39 and 52.85 nm and a zeta-potential between -51.2 and -46.8 mV, confirming that the method introduced in this study can be used to produce TiO2 nanocolloids with excellent suspension stability. Scanning electron microscopy with energy dispersive spectroscopy also indicated that the TiO2 colloids did not contain elements other than Ti and oxygen.

A Study of Nano-Tungsten Colloid Preparing by the Electrical Spark Discharge Method.

This study developed an energy-enhanced (ee)-micro-electric discharge machining (EDM) system for preparing nano-tungsten (nano-W) colloids. This system enables spark discharge using tungsten wires immersed in deionized water, to produce nano-W colloids. Compared with the chemical preparation method, the processing environment for preparing colloids in this study prevented nanoparticle escape. Among the nano-W colloids prepared using the ee-micro-EDM system and an industrial EDM system, the colloid prepared by the ee-micro-EDM system exhibited a more favorable absorbance, suspensibility, and particle size. The colloid prepared by the ee-micro-EDM system with a pulse on time and off time of 10-10 µs had an absorbance of 0.277 at a wavelength of 315 nm, ζ potential of -64.9 mV, and an average particle size of 164.9 nm. Transmission electron microscope imaging revealed a minimum particle size of approximately 11 nm, and the X-ray diffractometer spectrum verified that the colloid contained only W2.00 and W nanoparticles. Relative to industrial EDM applications for nano-W colloid preparation, the ee-micro-EDM system boasts a lower cost and smaller size, and produces nano-W colloids with superior performance. These advantages contribute to the competitiveness of the electrical spark discharge method in the preparation of high-quality nano-W colloids.

Development of Proportional-Integrative-Derivative (PID) Optimized for the MicroElectric Discharge Machine Fabrication of Nano-Bismuth Colloid.

Metal nanoparticles are typically prepared by using a chemical method, and a suspension is added to control the particle size and concentration of the nanoparticles. In this study, a micro-electric discharge machine (micro-EDM) was used to melt bismuth into nanoparticles, thus yielding a colloidal solution. No chemicals were added during the manufacturing process, and pure water was used as the medium. The colloid was assessed using an electrohydraulic system, and process parameters were adjusted for optimization; additionally, the discharge pulse wave was analyzed. The proposed preparation process is simple, fast, and cost-effective; moreover, the manufacturing process allows for mass production and reduces environmental pollution. Experimental results revealed that the nano-bismuth (nano-bi) colloidal solution was successfully prepared by the micro-EDM, and absorption peaks in the UV-vis spectrum were observed at 234 and 237 nm. Moreover, to optimize the proportional-integral-derivative (PID) control parameters to be used in the micro-EDM to prepare the nano-bi colloidal solution, this study derived a mathematical model of the micro-EDM. MATLAB was used to obtain the PID parameters. The discharge success rate (74.1876%) for the nano-bi colloidal solution prepared using our method was higher than that (46.9196%) obtained for a nano-bi colloidal solution prepared using an online adaptation method.

A Study of a PID Controller Used in a Micro-Electrical Discharge Machining System to Prepare TiO2 Nanocolloids.

This study developed a micro-electrical discharge machining (micro-EDM) system for producing TiO2 nanocolloids. When a proportional-integral-derivative controller designed using the Ziegler-Nichols method was adopted to control the interelectrode gap, TiO2 nanocolloids were obtained from spark discharges generated between two titanium wires immersed in deionized water. For a pulse on time-off time of 40-40 µs and a colloid production time of 100 min, TiO2 nanocolloids were produced that had an absorbance of 1.511 at a wavelength of 245 nm and a ζ potential of -47.2 mV. They had an average particle diameter of 137.2 nm, and 64.2% of particles were smaller than 91.28 nm. The minimum particles were spherical. The characteristics of colloids confirmed that the micro-EDM system can produce TiO2 nanocolloids with excellent suspension stability. The colloid production method proposed in this study has the advantages of low equipment cost and no dust diffusion in the process environment. These advantages can improve the competitiveness of the electric spark discharge method for high-quality TiO2 nanoparticle production. The colloids produced in this study did not contain elements other than titanium and oxygen, and they may prevent secondary environmental pollution.

Parameters for Fabricating Nano-Au Colloids through the Electric Spark Discharge Method with Micro-Electrical Discharge Machining.

In this study, the Electric Spark Discharge Method (ESDM) was employed with micro-electrical discharge machining (m-EDM) to create an electric arc that melted two electrodes in deionized water (DW) and fabricated nano-Au colloids through pulse discharges with a controlled on-off duration (TON-TOFF) and a total fabrication time of 1 min. A total of six on-off settings were tested under normal experimental conditions and without the addition of any chemical substances. Ultraviolet-visible spectroscopy (UV-Vis), Zetasizer Nano measurements, and scanning electron microscopy-energy dispersive X-ray (SEM-EDX) analyses suggested that the nano-Au colloid fabricated at 10-10 µs (10 µs on, 10 µs off) had higher concentration and suspension stability than products made at other TON-TOFF settings. The surface plasmon resonance (SPR) of the colloid was 549 nm on the first day of fabrication and stabilized at 532 nm on the third day. As the TON-TOFF period increased, the absorbance (i.e., concentration) of all nano-Au colloids decreased. Absorbance was highest at 10-10 µs. The SPR peaks stabilized at 532 nm across all TON-TOFF periods. The Zeta potential at 10-10 µs was -36.6 mV, indicating that no nano-Au agglomeration occurred and that the particles had high suspension stability.