Biomimetic apatite-based composite materials obtained by spark plasma sintering (SPS): physicochemical and mechanical characterizations.

Nanocrystalline calcium phosphate apatites are biomimetic compounds analogous to bone mineral and are at the origin of the bioactivity of most biomaterials used as bone substitutes. Their unique surface reactivity originates from the presence of a hydrated layer containing labile ions (mostly divalent ones). So the setup of 3D biocompatible apatite-based bioceramics exhibiting a high reactivity requests the development of «low¼ temperature consolidation processes such as spark plasma sintering (SPS), in order to preserve the characteristics of the hydrated nanocrystals. However, mechanical performances may still need to be improved for such nanocrystalline apatite bioceramics, especially in view of load-bearing applications. The reinforcement by association with biopolymers represents an appealing approach, while preserving the advantageous biological properties of biomimetic apatites. Herein, we report the preparation of composites based on biomimetic apatite associated with various quantities of microcrystalline cellulose (MCC, 1-20 wt%), a natural fibrous polymer. The SPS-consolidated composites were analyzed from both physicochemical (X-ray diffraction, Fourier transform infrared, solid state NMR) and mechanical (Brazilian test) viewpoints. The preservation of the physicochemical characteristics of apatite and cellulose in the final material was observed. Mechanical properties of the composite materials were found to be directly related to the polymer/apatite ratios and a maximum crushing strength was reached for 10 wt% of MCC.

Friction and Wear Behavior of Double-Walled Carbon Nanotube-Yttria-Stabilized ZrO2 Nanocomposites Prepared by Spark Plasma Sintering.

Double-walled carbon nanotube-yttria-stabilized ZrO2 nanocomposites are prepared by a mixing route followed by Spark Plasma Sintering. The double-walled carbon nanotubes (DWCNTs) have been previously subjected to a covalent functionalization. The nanocomposites present a high densification and show a homogenous dispersion of DWCNTs into a matrix about 100 nm in size. The DWCNTs are well distributed at the matrix grain boundaries but form larger bundles upon the increase in carbon content. The Vickers microhardness of the nanocomposites decreases regularly upon the increase in carbon content. Incorporation of carbon at contents higher than 2 wt.% results in significantly lower friction coefficients, both against alumina and steel balls, possibly because of the elastic deformation of the DWCNTs at the surface of the sample. Their presence also favors a reduction of the steel/ceramic contacts and reduces the wear of the steel ball at high loads. DWCNTs improve wear resistance and reduce friction without incurring any severe damage, contrary to multi-walled carbon nanotubes.

Reliability Investigation of Silicide-Based Thermoelectric Modules.

The reliability and failure mechanisms of silicide-based thermoelectric modules (n-type Mg2(Si,Sn)/p-type HMS) were investigated thanks to two types of thermal tests with either a fixed or a cycling thermal gradient, under different atmospheres. The hot interfaces of the thermoelectric modules were analyzed by scanning electron microscopy and X-ray diffraction after the reliability tests. The current thermoelectric modules do not exhibit any failure mechanism under ambient air for a hot side temperature of 250 °C for tests conducted either during 500 h at a fixed temperature gradient or after 1000 thermal cycles. However, when the temperature was increased to 350 °C, pesting phenomena were detected at the hot side of the n-type Mg2(Si,Sn) legs caused by the decomposition/oxidation of the material. These phenomena are strongly slowed down for thermoelectric modules tested under a primary vacuum, highlighting the predominant role of oxygen in the degradation mechanism. Interdiffusion phenomena are the most pronounced at the interface of the hot side of the n-type thermoelectric materials. The formation of a MgO layer, which is an electrical and thermal insulator, has decreased the thermoelectric modules' performances. For thermal cycling tests, cracks are observed on the hot side of the n-type legs. The presence of these cracks drastically increases the thermal and electrical resistances, leading to an overheating of the system and limiting its efficiency and failure by breaking electrical continuity. The interfaces at the hot side temperature of the p-type HMS legs remained intact whatever the test conditions were, indicating a high chemical stability and a good mechanical strength.

Electric Arc Furnace Dust Recycled in 7075 Aluminum Alloy Composites Fabricated by Spark Plasma Sintering (SPS).

The reuse of industrial waste, such as electric arc furnace dust (EAFD) as reinforcement in aluminum matrix composites (AMC), is still little explored even though it has shown potential to improve the mechanical properties, such as hardness and mechanical strength, of AMCs. To propose a new alternative for EAFD recycling, AA7075-EAFD composites were produced by spark plasma sintering (SPS). The starting powders were prepared by high-energy milling with different weight fractions of EAFD in two particle size ranges added to an AA7075 matrix. SEM shows that the distribution of reinforcement particles in the matrix is homogeneous with no agglomeration of the particles. XRD patterns of initial powders and the SPS-sintered (SPSed) samples suggest that there was no reaction during sintering (no additional peaks were detected). The relative density of all SPSed samples exceeded 96.5%. The Vickers microhardness of the composites tended to increase with increasing EAFD content, increasing from 108 HV (AA7075 without reinforcement) up to 168 HV (56% increase). The maximum microhardness value was obtained when using 15 wt.% EAFD with a particle size smaller than 53 µm (called G1), showing that EAFD presents a promising potential to be applied as reinforcement in AA7075 matrix composites.

Microstructure and Mechanical Properties of AA7075 Aluminum Alloy Fabricated by Spark Plasma Sintering (SPS).

AA7075 aluminum alloy is widely used for several high-technology applications for its high mechanical strength to weight ratio but is still the subject of several studies seeking a further increase in its mechanical properties. A commercial powder is used, either as-received or after ball-milling. Dense AA7075 samples are prepared in one step by Spark Plasma Sintering, at 550 °C with a holding time of 15 min and a uniaxial pressure of 100 MPa. No additional heat treatment is performed. Laser granulometry, X-ray diffraction and optical- and scanning electron microscopy show that both grain size and morphology are preserved in the dense samples, due to the relatively low temperature and short sintering time used. The samples prepared using the ball-milled powder exhibit both higher Vickers microhardness and transverse fracture strength values than those prepared using the raw powder, reflecting the finer microstructure.

Effect of Nanostructuring on the Thermoelectric Properties of ß-FeSi2.

Nanostructured ß-FeSi2 and ß-Fe0.95Co0.05Si2 specimens with a relative density of up to 95% were synthesized by combining a top-down approach and spark plasma sintering. The thermoelectric properties of a 50 nm crystallite size ß-FeSi2 sample were compared to those of an annealed one, and for the former a strong decrease in lattice thermal conductivity and an upshift of the maximum Seebeck's coefficient were shown, resulting in an improvement of the figure of merit by a factor of 1.7 at 670 K. For ß-Fe0.95Co0.05Si2, one observes that the figure of merit is increased by a factor of 1.2 at 723 K between long time annealed and nanostructured samples mainly due to an increase in the phonon scattering and an increase in the point defects. This results in both a decrease in the thermal conductivity to 3.95 W/mK at 330 K and an increase in the power factor to 0.63 mW/mK2 at 723 K.

Controlling the size of magnetic nanoparticles using pluronic block copolymer surfactants.

We have successfully controlled the size of magnetic nanoparticles by adjusting the surfactant/solvent ratio. Gamma-Fe(2)O(3) nanoparticles of 5.6 and 12.7, and Fe(0) nanoparticles of 22.3 nm in diameter were prepared, all having spherical shape and uniform size as confirmed by TEM. Mössbauer spectra confirmed Fe(3+) for the 5.6 and 12.7 nm particles and Fe(3+) and Fe(0) for 22.3 nm particles, in good agreement with synchrotron XRD patterns. Both room temperature and 5 K H-M measurements show that 22.3 nm particles have much higher magnetization than their oxide counterparts, in agreement with their being Fe(0). T-M measurements show superparamagnetism for 5.6 and 12.7 nm particles and ferromagnetism for 22.3 nm particles.

Selective oxidation of a single primary alcohol function in oligopyridine frameworks.

A variety of mono-oxidized pyridine, bipyridine, terpyridine, and pyridine/pyridazine are readily prepared under mild conditions using Pyrolusite MnO2. This phase has been characterized by means of X-ray powder diffraction and scanning electron microscopy. The oxidative activity is in keeping with the nature, morphology, and surface area of the MnO2 reagent.

Biomimetic apatite sintered at very low temperature by spark plasma sintering: physico-chemistry and microstructure aspects.

Nanocrystalline apatites analogous to bone mineral are very promising materials for the preparation of highly bioactive ceramics due to their unique intrinsic physico-chemical characteristics. Their surface reactivity is indeed linked to the presence of a metastable hydrated layer on the surface of the nanocrystals. Yet the sintering of such apatites by conventional techniques, at high temperature, strongly alters their physico-chemical characteristics and biological properties, which points out the need for "softer" sintering processes limiting such alterations. In the present work a non-conventional technique, spark plasma sintering, was used to consolidate such nanocrystalline apatites at non-conventional, very low temperatures (T<300 degrees C) so as to preserve the surface hydrated layer present on the nanocrystals. The bioceramics obtained were then thoroughly characterized by way of complementary techniques. In particular, microstructural, nanostructural and other major physico-chemical features were investigated and commented on. This work adds to the current international concern aiming at improving the capacities of present bioceramics, in view of elaborating a new generation of resorbable and highly bioactive ceramics for bone tissue engineering.

Dual magnetic-/temperature-responsive nanoparticles for microfluidic separations and assays.

A stimuli-responsive magnetic nanoparticle system for diagnostic target capture and concentration has been developed for microfluidic lab card settings. Telechelic poly(N-isopropylacrylamide) (PNIPAAm) polymer chains were synthesized with dodecyl tails at one end and a reactive carboxylate at the opposite end by the reversible addition fragmentation transfer technique. These PNIPAAm chains self-associate into nanoscale micelles that were used as dimensional confinements to synthesize the magnetic nanoparticles. The resulting superparamagnetic nanoparticles exhibit a gamma-Fe2O3 core ( approximately 5 nm) with a layer of carboxylate-terminated PNIPAAm chains as a corona on the surface. The carboxylate group was used to functionalize the magnetic nanoparticles with biotin and subsequently with streptavidin. The functionalized magnetic nanoparticles can be reversibly aggregated in solution as the temperature is cycled through the PNIPAAm lower critical solution temperature (LCST). While the magnetophoretic mobility of the individual nanoparticles below the LCST is negligible, the aggregates formed above the LCST are large enough to respond to an applied magnetic field. The magnetic nanoparticles can associate with biotinylated targets as individual particles, and then subsequent application of a combined temperature increase and magnetic field can be used to magnetically separate the aggregated particles onto the poly(ethylene glycol)-modified polydimethylsiloxane channel walls of a microfluidic device. When the magnetic field is turned off and the temperature is reversed, the captured aggregates redisperse into the channel flow stream for further downstream processing. The dual magnetic- and temperature-responsive nanoparticles can thus be used as soluble reagents to capture diagnostic targets at a controlled time point and channel position. They can then be isolated and released after the nanoparticles have captured target molecules, overcoming the problem of low magnetophoretic mobility of the individual particle while retaining the advantages of a high surface to volume ratio and faster diffusive properties during target capture.

On the nature of metallic nanoparticles obtained from molecular Co3Ru-carbonyl clusters in mesoporous silica matrices.

We report on the impregnation of THF solutions of the low-valent heterometallic cluster NEt(4)[Co(3)Ru(CO)(12)] into two mesoporous silica matrices, amorphous xerogels and ordered MCM-41, and a study of its thermal decomposition into metallic nanoparticles by X-ray diffraction, transmission electron microscopy and in situ magnetic measurements under controlled atmospheres. The decomposition of the cluster was monitored as a function of temperature by examining the chemical composition of the particles, their size distributions and their structures as well as their magnetic properties. Treatment under inert atmosphere (i.e. argon) at temperatures below 200 degrees C resulted in the formation of segregated spherical particles of hcp-ruthenium (2.3 +/- 1.0 nm) and hcp-cobalt (3.1 +/- 0.9 nm). The latter is transformed to fcc-cobalt (3.2 +/- 1.0 nm) above 270 degrees C. At higher temperatures, Co-Ru alloying takes place and the Ru content of the particles increases with increasing temperature to reach the nominal composition of the molecular precursor, Co(3)Ru. The particles are more evenly distributed in the MCM-41 framework compared to the disordered xerogel and also show a narrower size distribution. Owing to the different magnetic anisotropy of hcp- and fcc-cobalt, which results in different blocking temperatures, we were able to clearly identify the products formed at the early stages of the thermal decomposition procedure.

Knotted network consisting of 3-threads and a zwitterionic one-dimensional polymorphs of trans-3-(3-pyridyl)acrylate of cobalt and nickel, MII(C8H6NO2)2(H2O)2.

We present the hydrothermal synthesis, characterization (IR, DT-TGA), single-crystal structures, and magnetic properties of two polymorphs of trans-3(3-pyridyl)acrylate of cobalt(II) and of nickel(II), M(II)(C(8)H(6)NO(2))(2)(H(2)O)(2). Hydrothermal reaction at 120 or 170 degrees C results exclusively in the different polymorphs. The infrared spectra and thermogravimetric analyses of the complexes are almost similar for the two polymorphs but show a difference between cobalt and nickel in energies of the vibrational modes and in the decomposition temperatures. The crystal structures of the two polymorphs are quite different; one crystallizes in a monoclinic space group and the other in a triclinic. This major difference is due to the different stereochemistry, cis or trans, of the coordination at the metal sites. When it is trans-MN(2)O(4), it results in the monoclinic cell consisting of a 3D-network of metals bridged by the ligands through single bonds (M-N and M-O). There is threading of three sublattices up to 2a x 4b x 2c, at which point the three sublattices are knotted into one infinite framework. When it is cis-MN(2)O(4), it results in the triclinic cell and consists of Zwitterionic linear chains of metals bridged by one single ligand via the pyridine and a bidentate carboxylate group and the other ligand is bonded only via the pyridine while its carboxylate end is free. All four compounds are paramagnetic with Weiss constants suggesting weak interactions.

One-step synthesis of core(Cr)/shell(gamma-Fe(2)O(3)) nanoparticles.

Core(Cr)/shell(gamma-Fe(2)O(3)) nanoparticles were synthesized by mixing Fe(CO)(5) and Cr(CO)(6) in the 9:1 ratio. These particles exhibit narrow size distribution with 13.5 nm as mean diameter and uniform spherical shape. The TEM image, which is in good agreement with the synchrotron powder XRD pattern, reveals the heterogeneous nature (core/shell structure). The analysis of the pattern reveals gamma-Fe(2)O(3) structure and a metal crystal structure. Mossbauer spectra, which support the superparamagnetic behavior determined by H-M measurement, do not show any traceable amount of Fe(0). This suggests that the metal component is Cr. EELS analysis and iron mapping suggest controlled stoichiometry and also confirm a core made of Cr and a shell made of gamma-Fe(2)O(3).

Doping gamma-Fe(2)O(3) nanoparticles with Mn(III) suppresses the transition to the alpha-Fe(2)O(3) structure.

Here we report on a mixed oxide system, gamma-Fe2O3 nanoparticles doped with Mn(III), where the transition from the cubic to the more stable hexagonal alpha-Fe2O3 structure is suppressed. When amorphous Fe2O3 is heated at 300 degrees C for 3 h, ferrimagnetic gamma-Fe2O3 is observed as the sole product. On the other hand, when the temperature is raised to 500 degrees C, one observes only antiferromagnetic alpha-Fe2O3 as the product. However, upon doping with 8.5 wt % Mn(III), the amorphous nanoparticles crystallized to mainly the gamma-Fe2O3 matrix after heating at 500 degrees C for 3 h, and need to be heated to >650 degrees C for the complete transition to the alpha-Fe2O3 structure to take place.