Flexible high-temperature dielectric materials from polymer nanocomposites.

Dielectric materials, which store energy electrostatically, are ubiquitous in advanced electronics and electric power systems. Compared to their ceramic counterparts, polymer dielectrics have higher breakdown strengths and greater reliability, are scalable, lightweight and can be shaped into intricate configurations, and are therefore an ideal choice for many power electronics, power conditioning, and pulsed power applications. However, polymer dielectrics are limited to relatively low working temperatures, and thus fail to meet the rising demand for electricity under the extreme conditions present in applications such as hybrid and electric vehicles, aerospace power electronics, and underground oil and gas exploration. Here we describe crosslinked polymer nanocomposites that contain boron nitride nanosheets, the dielectric properties of which are stable over a broad temperature and frequency range. The nanocomposites have outstanding high-voltage capacitive energy storage capabilities at record temperatures (a Weibull breakdown strength of 403 megavolts per metre and a discharged energy density of 1.8 joules per cubic centimetre at 250 degrees Celsius). Their electrical conduction is several orders of magnitude lower than that of existing polymers and their high operating temperatures are attributed to greatly improved thermal conductivity, owing to the presence of the boron nitride nanosheets, which improve heat dissipation compared to pristine polymers (which are inherently susceptible to thermal runaway). Moreover, the polymer nanocomposites are lightweight, photopatternable and mechanically flexible, and have been demonstrated to preserve excellent dielectric and capacitive performance after intensive bending cycles. These findings enable broader applications of organic materials in high-temperature electronics and energy storage devices.

Sandwich-structured polymer nanocomposites with high energy density and great charge-discharge efficiency at elevated temperatures.

The demand for a new generation of high-temperature dielectric materials toward capacitive energy storage has been driven by the rise of high-power applications such as electric vehicles, aircraft, and pulsed power systems where the power electronics are exposed to elevated temperatures. Polymer dielectrics are characterized by being lightweight, and their scalability, mechanical flexibility, high dielectric strength, and great reliability, but they are limited to relatively low operating temperatures. The existing polymer nanocomposite-based dielectrics with a limited energy density at high temperatures also present a major barrier to achieving significant reductions in size and weight of energy devices. Here we report the sandwich structures as an efficient route to high-temperature dielectric polymer nanocomposites that simultaneously possess high dielectric constant and low dielectric loss. In contrast to the conventional single-layer configuration, the rationally designed sandwich-structured polymer nanocomposites are capable of integrating the complementary properties of spatially organized multicomponents in a synergistic fashion to raise dielectric constant, and subsequently greatly improve discharged energy densities while retaining low loss and high charge-discharge efficiency at elevated temperatures. At 150 °C and 200 MV m(-1), an operating condition toward electric vehicle applications, the sandwich-structured polymer nanocomposites outperform the state-of-the-art polymer-based dielectrics in terms of energy density, power density, charge-discharge efficiency, and cyclability. The excellent dielectric and capacitive properties of the polymer nanocomposites may pave a way for widespread applications in modern electronics and power modules where harsh operating conditions are present.

High-Performance Polymers Sandwiched with Chemical Vapor Deposited Hexagonal Boron Nitrides as Scalable High-Temperature Dielectric Materials.

Polymer dielectrics are the preferred materials of choice for power electronics and pulsed power applications. However, their relatively low operating temperatures significantly limit their uses in harsh-environment energy storage devices, e.g., automobile and aerospace power systems. Herein, hexagonal boron nitride (h-BN) films are prepared from chemical vapor deposition (CVD) and readily transferred onto polyetherimide (PEI) films. Greatly improved performance in terms of discharged energy density and charge-discharge efficiency is achieved in the PEI sandwiched with CVD-grown h-BN films at elevated temperatures when compared to neat PEI films and other high-temperature polymer and nanocomposite dielectrics. Notably, the h-BN-coated PEI films are capable of operating with >90% charge-discharge efficiencies and delivering high energy densities, i.e., 1.2 J cm-3 , even at a temperature close to the glass transition temperature of polymer (i.e., 217 °C) where pristine PEI almost fails. Outstanding cyclability and dielectric stability over a straight 55 000 charge-discharge cycles are demonstrated in the h-BN-coated PEI at high temperatures. The work demonstrates a general and scalable pathway to enable the high-temperature capacitive energy applications of a wide range of engineering polymers and also offers an efficient method for the synthesis and transfer of 2D nanomaterials at the scale demanded for applications.

Controlling Chain Conformations of High-k Fluoropolymer Dielectrics to Enhance Charge Mobilities in Rubrene Single-Crystal Field-Effect Transistors.

A novel photopatternable high-k fluoropolymer, poly(vinylidene fluoride-bromotrifluoroethylene) P(VDF-BTFE), with a dielectric constant (k) between 8 and 11 is demonstrated in thin-film transistors. Crosslinking P(VDF-BTFE) reduces energetic disorder at the dielectric-semiconductor interface by controlling the chain conformations of P(VDF-BTFE), thereby leading to approximately a threefold enhancement in the charge mobility of rubrene single-crystal field-effect transistors.

Ferroelectric polymer nanocomposites for room-temperature electrocaloric refrigeration.

Solution-processable ferroelectric polymer nanocomposites are developed as a new form of electrocaloric materials that can be effectively operated under both modest and high electric fields at ambient temperature. By integrating the complementary properties of the constituents, the nanocomposites exhibit state-of-the-art cooling energy densities. Greatly improved thermal conductivity also yields superior cooling power densities validated by finite volume simulations.

High energy density and breakdown strength from ß and γ phases in poly(vinylidene fluoride-co-bromotrifluoroethylene) copolymers.

Poly(vinylidene fluoride) PVDF-based copolymers represent the state of the art dielectric polymers for high energy density capacitors. Past work on these copolymers has been done with limited emphasis on the effects of copolymer composition and with a limited range of defect monomers, focusing primarily on the commercially available poly(vinylidene fluoride-co-chlorotrifluoroethylene), P(VDF-CTFE), and poly(vinylidene fluoride-co-hexafluoropropylene), P(VDF-HFP), and the processing thereof. To expand on this area of research, copolymers of VDF and bromotrifluoroethylene (BTFE) were synthesized examining the composition range where uniaxial stretching was possible. It is found that P(VDF-BTFE) copolymers with small BTFE contents (< 2 mol %) stabilize the γ phase, compared to P(VDF-CTFE)s and P(VDF-HFP)s that are largely α phase in composition. Furthermore, different from P(VDF-CTFE)s and P(VDF-HFP)s, whose energy storage capabilities depend on the reversibility of the α to ß phases transformation, high discharged energy densities (i.e., 20.8 J/cm(3) at 716 MV/m) are also achievable through the ß and γ phases in P(VDF-BTFE)s without significantly reducing crystallinity and breakdown strength. This study demonstrates new avenues to the development of high energy density ferroelectric copolymers via manipulation of the γ phase through variation of the structure and content of comonomers.

Enhanced permittivity and energy density in neat poly(vinylidene fluoride-trifluoroethylene-chlorotrifluoroethylene) terpolymer films through control of morphology.

Polymer materials with large dielectric constants are desirable for the development of high energy density capacitors. We show that the dielectric properties of poly(vinylidene fluoride-trifluoroethylene-chlorotrifluoroethylene) [P(VDF-TrFE-CTFE)] can be improved by the use of processing conditions that favor formation of a highly crystalline morphology of the nonpolar α-phase. Through the use of spin coating, thermal treatment above the melting temperature, and quenching, we were able to attain a highly crystalline, α-phase rich morphology that has a quite large dielectric constant of 77 ± 10 at 1 kHz. The final morphology and phase composition of the terpolymer films depend strongly on the postprocessing thermal treatment and the quality of the solvent. Evaluation of the polarization behavior of the terpolymer films as a function of electric field reveal that the polymer exhibits a relaxor-ferroelectric behavior and has a substantial energy density of 9.7 J/cm(3) at fields of up to approximately 470 V/µm. Under millisecond pulsed charge-discharge measurements a 3-fold increase in energy density (27 J/cm(3)) is obtained at high fields (∼600 V/µm). Our study demonstrates that the processing conditions and morphology of fluorinated terpolymer films are controlling factors for achievement of high dielectric permittivity and energy density that are critical for high performance capacitors.

Ferroelectric polymer networks with high energy density and improved discharged efficiency for dielectric energy storage.

Ferroelectric polymers are being actively explored as dielectric materials for electrical energy storage applications. However, their high dielectric constants and outstanding energy densities are accompanied by large dielectric loss due to ferroelectric hysteresis and electrical conduction, resulting in poor charge-discharge efficiencies under high electric fields. To address this long-standing problem, here we report the ferroelectric polymer networks exhibiting significantly reduced dielectric loss, superior polarization and greatly improved breakdown strength and reliability, while maintaining their fast discharge capability at a rate of microseconds. These concurrent improvements lead to unprecedented charge-discharge efficiencies and large values of the discharged energy density and also enable the operation of the ferroelectric polymers at elevated temperatures, which clearly outperforms the melt-extruded ferroelectric polymer films that represents the state of the art in dielectric polymers. The simplicity and scalability of the described method further suggest their potential for high energy density capacitors.

Acid-functionalized polysilsesquioxane-nafion composite membranes with high proton conductivity and enhanced selectivity.

A series of new Nafion-based composite membranes have been prepared via an in situ sol-gel reaction of 3-(trihydroxylsilyl)propane-1-sulfonic acid and solution casting method. The morphological structure, ion-exchange capacity, water uptake, proton conductivity, and methanol permeability of the resulting composite membranes have been extensively investigated as functions of the content of sulfopropylated polysilsesquioxane filler, temperature, and relative humidity. Unlike the conventional Nafion/silica composites, the prepared membranes exhibit an increased water uptake and associated enhancement in proton conductivity compared to unmodified Nafion. In particular, considerably high proton conductivities at 80 and 120 degrees C under 30% relative humidity have been demonstrated in the composite membranes, which are over 2 times greater than that of Nafion. In addition to a remarkable improvement in proton conductivity, the composite membranes display lower methanol permeability and superior electrochemical selectivities in comparison to the pure Nafion membrane. These unique properties could be exclusively credited to the presence of pendant sulfonic acid groups in the filler, which provides fairly continuous proton-conducting pathways between filler and matrix in the composite membranes and thus facilitates the proton transport without the anticipated trade-off between conductivity and selectivity. This work opens new opportunities of tailoring the properties of Nafion-the benchmark fuel cell membrane-to obviate its limitations and enhance the conductive properties at high temperature/low humidity and in direct methanol fuel cells.