Mechanisms and optimization for the rapid fabrication method of polymeric microlens arrays.

This paper presents a simple and cost-effective rapid method to make defect-free polymeric microlens arrays at room temperature without applying external pressure. This method uses an optically clear and high-transparency Norland Optical Adhesive (NOA) monomer solution. This is realized by using a combination of a mold and an ultraviolet (UV) polymerization technique. NOA can cross-link in a tenth of a second upon UV exposure. The uniformity and surface quality of the manufactured microlens arrays are investigated through atomic force microscopy and optical microscopy techniques. Experimental results show that the microlens arrays manufactured by the polymerization process are of very high quality without any defects. Further, the surface quality of the lenses can be significantly enhanced by increasing the viscosity of the photosensitive monomer solution.

Advanced thermal metamaterial design for temperature control at the cloaked region.

The present study focuses on maintaining the temperature magnitude around heat-sensitive components (cloaked region) in advanced electronic devices by introducing convective elements using extended surface fins. A finite element analysis confirmed that with the aid of the convection component to thermal cloaking, heat flux can be redirected around the cloaked region as well as control the temperature. The simulation results were verified by experiment under natural convection corresponding to the simulation assumptions. It was found that when the heat source maintains its temperature at 100 °C and the heat sink remains at 0 °C, the temperature within the cloaked region can reduce by up to 15 °C, from ~ 50 °C with conventional cloaking to 35 °C with a well-designed array of surface fins. It is worth noting that experimental results are consistent with the simulation results.

A New Polymer-Based Mechanical Metamaterial with Tailorable Large Negative Poisson's Ratios.

Mechanical metamaterials have attracted significant attention due to their programmable internal structure and extraordinary mechanical properties. However, most of them are still in their prototype stage without direct applications. This research developed an easy-to-use mechanical metamaterial with tailorable large negative Poisson's ratios. This metamaterial was microstructural, with cylindrical-shell-based units and was manufactured by the 3D-printing technique. It was found numerically that the present metamaterial could achieve large negative Poisson's ratios up to -1.618 under uniaxial tension and -1.657 under uniaxial compression, and the results of the following verification tests agreed with simulation findings. Moreover, stress concentration in this new metamaterial is much smaller than that in most of existing re-entrance metamaterials.