Impact of Concentration Polarization Phenomena on Gas Separation Processes with High-Performance Zeolite Membranes: Experiments vs. Simulations.

Polarization phenomena play a key role in membrane separation processes but remain largely unexplored for gas separations, where the mass transfer resistance is most often limited to the membrane. This assumption, which is commonly used today for the simulation of membrane gas separations, has to be reconsidered when high-performance materials, showing a very high permeance and/or selectivity, are used. In this study, a series of steady-state separation performances experimentally obtained on CO2/CH4 mixtures with a zeolite membrane are compared to the predictions of a dedicated 1D approach, recently derived and validated through CFD simulations. Polarization effects are shown to generate a significant negative impact on the separation performances, both in terms of the productivity and separation efficiency. The 1D model predictions, based on pure gas permeance data and without any adjustable parameters, are in very good agreement with the experimental data. This fast and efficient modeling approach can easily be implemented in simulation or process synthesis programs for the rigorous evaluation of membrane gas separation processes, when high-performance materials are used.

CFD Investigation of the effects of bubble aerator layouts on hydrodynamics of an activated sludge channel reactor.

In this paper, computational fluid dynamics (CFD) simulations are employed to characterize the effects of bubble aerator layouts (i.e. spatial arrangement) on the hydrodynamics in activated sludge (AS) reactors. The first configuration considered is a channel reactor with aerators placed alongside one lateral wall, for which velocity measurements are available in literature. CFD results were in good agreement with experimental data, which proves that the model is sufficiently accurate and predictive. Accordingly, simulations and numerical residence time distribution tests were conducted for different aerator layouts to determine their effects on the reactor hydrodynamics. The results revealed that the flow characteristics are extremely sensitive to the aerators arrangement given the high gas flow rates used in AS processes. Among the layouts investigated, the one where diffusers are placed all over the reactor floor has led to the least dispersive flow, i.e. which characteristics best tend toward that of an ideal plug flow reactor. Indeed, this flow field presented the lowest average turbulent diffusion and the most uniform axial velocity and turbulence fields. Such a flow behaviour is expected to be highly beneficial for biological treatment since it reduces pollutant dilution by axial diffusion and limits raw wastewater channelling to the outlet.