Redesigning Carbon-Carbon Backbone Polymers for Biodegradability-Compostability at the End-of-Life Stage.

Carbon-carbon backbone polymers are non-biodegradable, persistent plastics that have accumulated on land and oceans due to human activities. They degrade and fragment into microplastics and smaller particle sizes but do not biodegrade at an acceptable and practical rate. Their continual buildup in the natural environment precipitates serious detrimental impacts on human health and the environment, as extensively documented in the literature and media. Nearly 77% of global plastics produced are carbon-carbon backbone polymers. More importantly, 90% of packaging plastics (153.8 million metric tons) are non-biodegradable, persistent carbon-carbon backbone polymers. The recycling rate of these non-durable packaging plastics ranges from 0 to 4%. Re-designing carbon-carbon backbone polymers to labile ester backbone biodegradable-compostable polymers and treating them along with biodegradable organic waste (such as food, paper, and organic wastes) in managed industrial composting is environmentally responsible. Diverting 1 million metric tons of biodegradable organic wastes in MSW bound for landfills and open dumps to industrial composting results in 0.95 million metric tons CO2 equivalents of GHG emissions reduction. This perspective paper discusses strategies and rationales regarding the redesign of carbon-carbon backbone polymer molecules. It describes the carbon footprint reductions achievable by replacing petro-fossil carbon with plant biomass carbon. Biodegradability and compostability are frequently used but misunderstood and misused terms, leading to misleading claims in the marketplace. This paper presents the fundamentals of biodegradability and compostability of plastics and the requirements to be met according to ASTM/ISO international standards.

Antimicrobial Solid Starch-Iodine Complex via Reactive Extrusion and Its Application in PLA-PBAT Blown Films.

In this study, a solid masterbatch of starch-iodine complex with 6.7 wt.% iodine was prepared in pellet form using a ZSK-30 twin-screw extruder. Thermogravimetric (TGA) and isothermal TGA analysis of the pellets revealed that there was no significant loss of iodine due to sublimation during reactive extrusion. These solid pellets demonstrated antifungal properties when applied to strawberries via dip coating in an aqueous solution, extending their shelf life from two days to eight days, thereby reducing fungal growth and visual decay. Furthermore, the solid pellets displayed antibacterial activity against E. coli, as evidenced by the clear zone of inhibition observed in the Kirby-Bauer test. To enhance practical application, these pellets were further blended with PLA-PBAT film formulations at 10 and 18% by wt. to make blown films with effective iodine loadings of 0.7 and 1.3% by wt. These films showed superior antibacterial activity against E. coli compared with PLA control films and the commercial silver antimicrobial-containing films during direct inoculation tests as per ISO 22196. Tensile strength and elongation at break in machine direction (MD) for the starch-iodine-containing blown films were comparable to the control films in MD, but tensile strength was reduced to 37-40% in the transverse direction (TD). This was due to a non-uniform dispersion of the starch-iodine complex in the films, as confirmed by the visual and SEM analyses. Thus, this study illustrates the practical utility of the solid starch-iodine complex as a safe and efficient means of introducing iodine into an environment, mitigating the typical hazards associated with handling solid iodine.

Regulating the proinflammatory response to composite biomaterials by targeting immunometabolism.

Composite biomaterials comprising polylactide (PLA) and hydroxyapatite (HA) are applied in bone, cartilage and dental regenerative medicine, where HA confers osteoconductive properties. However, after surgical implantation, adverse immune responses to these composites can occur, which have been attributed to size and morphology of HA particles. Approaches to effectively modulate these adverse immune responses have not been described. PLA degradation products have been shown to alter immune cell metabolism (immunometabolism), which drives the inflammatory response. Accordingly, to modulate the inflammatory response to composite biomaterials, inhibitors were incorporated into composites comprised of amorphous PLA (aPLA) and HA (aPLA + HA) to regulate glycolytic flux. Inhibition at specific steps in glycolysis reduced proinflammatory (CD86+CD206-) and increased pro-regenerative (CD206+) immune cell populations around implanted aPLA + HA. Notably, neutrophil and dendritic cell (DC) numbers along with proinflammatory monocyte and macrophage populations were decreased, and Arginase 1 expression among DCs was increased. Targeting immunometabolism to control the proinflammatory response to biomaterial composites, thereby creating a pro-regenerative microenvironment, is a significant advance in tissue engineering where immunomodulation enhances osseointegration and angiogenesis, which could lead to improved bone regeneration.

Biobased polyesters with composition-dependent thermomechanical properties: synthesis and characterization of poly(butylene succinate-co-butylene azelate).

Environmentally friendly poly(butylenesuccinate-co-butyleneazelate) (P(BS-co-BAz)s) aliphatic copolyesters with composition-dependent thermomechanical properties were synthesized from succinic acid (SuA), 1,4-butanediol (BDO), and dimethylazelate (DMAz) through a two-step polycondensation reaction. The molar SuA/AzA ratio was varied from 4:1 to 1:4, and the chemical structure and molecular characteristics of resulting (co)polyesters were characterized by NMR and SEC, whereas thermal properties and crystallinity were studied by differential scanning calorimetry (DSC), dynamic mechanical thermal analyses (DMTA), and X-ray diffraction (XRD). A good agreement between theoretical and experimental SuA/AzA molar ratios in the copolyesters was achieved, together with the recovery of semicrystalline random copolymers of uniform composition along the chains. NMR, DSC, DMTA, and XRD results show that depending on their composition the P(BS-co-BAz) copolyesters might find applications from elastomers to high-impact thermoplastics.

Scalable Continuous Manufacturing Process of Stereocomplex PLA by Twin-Screw Extrusion.

A scalable continuous manufacturing method to produce stereocomplex PLA was developed and optimized by melt-blending a 1:1 blend of high molecular weight poly(L-lactide) (PLLA) and high molecular weight poly(D-lactide) (PDLA) in a co-rotating twin-screw extruder. Thermal characteristics of stereocomplex formation were characterized via DSC to identify the optimal temperature profile and time for processing stereocomplex PLA. At the proper temperature window, high stereocomplex formation is achieved as the twin-screw extruder allows for alignment of the chains; this is due to stretching of the polymer chains in the extruder. The extruder processing conditions were optimized and used to produce >95% of stereocomplex PLA conversion (melting peak temperature Tpm = 240 °C). ATR-FTIR depicts the formation of stereocomplex crystallites based on the absorption band at 908 cm-1 (ß helix). The only peaks observed for stereocomplex PLA's WAXD profile were at 2θ values of 12, 21, and 24°, verifying >99% of stereocomplex formation. The total crystallinity of stereocomplex PLA ranges from 56 to 64%. A significant improvement in the tensile behavior was observed in comparison to the homopolymers, resulting in a polymer of high strength and toughness. These results lead us to propose stereocomplex PLA as a potential additive/fiber that can reinforce the material properties of neat PLA.

Stereochemistry Determines Immune Cellular Responses to Polylactide Implants.

Repeating l- and d-chiral configurations determine polylactide (PLA) stereochemistry, which affects its thermal and physicochemical properties, including degradation profiles. Clinically, degradation of implanted PLA biomaterials promotes prolonged inflammation and excessive fibrosis, but the role of PLA stereochemistry is unclear. Additionally, although PLA of varied stereochemistries causes differential immune responses in vivo, this observation has yet to be effectively modeled in vitro. A bioenergetic model was applied to study immune cellular responses to PLA containing >99% l-lactide (PLLA), >99% d-lactide (PDLA), and a 50/50 melt-blend of PLLA and PDLA (stereocomplex PLA). Stereocomplex PLA breakdown products increased IL-1ß, TNF-α, and IL-6 protein levels but not MCP-1. Expression of these proinflammatory cytokines is mechanistically driven by increases in glycolysis in primary macrophages. In contrast, PLLA and PDLA degradation products selectively increase MCP-1 protein expression. Although both oxidative phosphorylation and glycolysis are increased with PDLA, only oxidative phosphorylation is increased with PLLA. For each biomaterial, glycolytic inhibition reduces proinflammatory cytokines and markedly increases anti-inflammatory (IL-10) protein levels; differential metabolic changes in fibroblasts were observed. These findings provide mechanistic explanations for the diverse immune responses to PLA of different stereochemistries and underscore the pivotal role of immunometabolism in the biocompatibility of biomaterials applied in medicine.

Polylactide Degradation Activates Immune Cells by Metabolic Reprogramming.

Polylactide (PLA) is the most widely utilized biopolymer in medicine. However, chronic inflammation and excessive fibrosis resulting from its degradation remain significant obstacles to extended clinical use. Immune cell activation has been correlated to the acidity of breakdown products, yet methods to neutralize the pH have not significantly reduced adverse responses. Using a bioenergetic model, delayed cellular changes were observed that are not apparent in the short-term. Amorphous and semi-crystalline PLA degradation products, including monomeric l-lactic acid, mechanistically remodel metabolism in cells leading to a reactive immune microenvironment characterized by elevated proinflammatory cytokines. Selective inhibition of metabolic reprogramming and altered bioenergetics both reduce these undesirable high cytokine levels and stimulate anti-inflammatory signals. The results present a new biocompatibility paradigm by identifying metabolism as a target for immunomodulation to increase tolerance to biomaterials, ensuring safe clinical application of PLA-based implants for soft- and hard-tissue regeneration, and advancing nanomedicine and drug delivery.

Effects of Modified Thermoplastic Starch on Crystallization Kinetics and Barrier Properties of PLA.

This study reports on using reactive extrusion (REX) modified thermoplastic starch particles as a bio-based and biodegradable nucleating agent to increase the rate of crystallization, percent crystallinity and improve oxygen barrier properties while maintaining the biodegradability of PLA. Reactive blends of maleated thermoplastic starch (MTPS) and PLA were prepared using a ZSK-30 twin-screw extruder; 80% glycerol was grafted on the starch during the preparation of MTPS as determined by soxhlet extraction with acetone. The crystallinity of PLA was found to increase from 7.7% to 28.6% with 5% MTPS. The crystallization temperature of PLA reduced from 113 °C to 103 °C. Avrami analysis of the blends showed that the crystallization rate increased 98-fold and t1/2 was reduced drastically from 20 min to <1 min with the addition of 5% MTPS compared to neat PLA. Observation from POM confirmed that the presence of MTPS in the PLA matrix significantly increased the rate of formation and density of spherulites. Oxygen and water vapor permeabilities of the solvent-casted PLA/MTPS films were reduced by 33 and 19% respectively over neat PLA without causing any detrimental impacts on the mechanical properties (α = 0.05). The addition of MTPS to PLA did not impact the biodegradation of PLA in an aqueous environment.

Effect of Nano-Clay and Surfactant on the Biodegradation of Poly(Lactic Acid) Films.

This study examined the effect of nanoclays and surfactant on the hydrolytic degradation and biodegradation of poly(lactic acid) (PLA) and PLA nanocomposites. Organomodified montmorillonite (OMMT), unmodified montmorillonite (MMT) and an organomodifier (surfactant) for MMT (QAC) were extruded with PLA to produce PLA nanocomposites. The films were produced with the same initial molecular weight, thickness and crystallinity since these properties have a significant effect on the biodegradation process. The biodegradation experiments were carried out in an in-house built direct measurement respirometric system and were evaluated in inoculated vermiculite and vermiculite media for extended periods of time. Hydrolysis experiments were also conducted separately to decouple the abiotic/hydrolysis phase. The results showed no significant variation in the mineralization of PLA nanocomposites as compared to pristine PLA. The addition of nanoclays did not enhance the biodegradability of PLA when the initial parameters were strictly controlled. The hydrolysis test indicated that the nanoclays and surfactant did not aid in the degradation of PLA.

Marine pollution. Plastic waste inputs from land into the ocean.

Plastic debris in the marine environment is widely documented, but the quantity of plastic entering the ocean from waste generated on land is unknown. By linking worldwide data on solid waste, population density, and economic status, we estimated the mass of land-based plastic waste entering the ocean. We calculate that 275 million metric tons (MT) of plastic waste was generated in 192 coastal countries in 2010, with 4.8 to 12.7 million MT entering the ocean. Population size and the quality of waste management systems largely determine which countries contribute the greatest mass of uncaptured waste available to become plastic marine debris. Without waste management infrastructure improvements, the cumulative quantity of plastic waste available to enter the ocean from land is predicted to increase by an order of magnitude by 2025.

Production of starch foams by twin-screw extrusion: effect of maleated poly(butylene adipate-co-terephthalate) as a compatibilizer.

Free-radical-initiated grafting of maleic anhydride (MA) onto poly(butylene adipate-co-terephthalate) (PBAT), a biodegradable aliphatic-aromatic copolyester, was performed by reactive extrusion. 2,5-Dimethyl-2,5-di(tert-butylperoxy)hexane was used as the free-radical initiator. The peroxide concentration was varied between 0.0 and 0.5 wt % at 3.0 wt % MA concentration; the MA concentration was varied between 1.0 and 5.0 wt % at 0.5 wt % peroxide concentration. The reaction temperature was maintained at 185 degrees C for all experiments. Under these conditions, between 0.194% and 0.691% MA was grafted onto the polyester backbone. Size-exclusion chromatography, melt flow index, intrinsic viscosity measurements, thermal gravimetric analysis, and differential scanning calorimetry were used to characterize the maleated copolyester. Increasing the initiator concentration at a constant MA concentration of 3% resulted in an increase in the grafting of MA while decreasing the molecular weight of the resulting polymer. Increasing the feed MA concentration also increased the grafting percentage. The maleation of the polyester proved to be very efficient in promoting strong interfacial adhesion with high amylose cornstarch in starch foams as prepared by melt blending. Thus, the use of maleated copolyester as a compatibilizer between starch and PBAT allowed the reduction of the density of resulting starch foams to approximately 21 kg/m3 and improved the resilience from 84% to as high as 95%. Also, the resulting starch foams exhibited improved hydrophobic properties in terms of lower weight gain and higher dimensional stability on moisture sorption.

Application of catalytic ozone chemistry for improving biodiesel product performance.

Ozonolysis of methyl soyate (biodiesel) was conducted in the presence of methanol, dichloromethane (solvent), and triethylamine (catalyst) at -75 degrees C. Structural analysis, including FTIR, GC, and GC-MS, showed that the total amount of double bonds in the mixture was reduced by more than 90% after 2 h of ozonolysis. All of the esters predicted by this novel application of ozone reaction chemistry were successfully produced. Other major components were identified by GC-MS. Thermogravimetric analysis showed a dramatic decrease in the onset volatilization temperature from 135 to 73 degrees C, making ozonated biodiesel fuel comparable to diesel fuel (76 degrees C). Differential scanning calorimetric studies showed that the cooling curves for both methyl soyate and ozonated methyl soyate displayed two exothermic regions. The onset freezing temperature of ozonated methyl soyate in the "colder" region was significantly reduced from -63 to -86 degrees C. Furthermore, the degree of crystallinity in the "hotter" region was also reduced.