A holistic platform for accelerating sorbent-based carbon capture.

Reducing carbon dioxide (CO2) emissions urgently requires the large-scale deployment of carbon-capture technologies. These technologies must separate CO2 from various sources and deliver it to different sinks1,2. The quest for optimal solutions for specific source-sink pairs is a complex, multi-objective challenge involving multiple stakeholders and depends on social, economic and regional contexts. Currently, research follows a sequential approach: chemists focus on materials design3 and engineers on optimizing processes4,5, which are then operated at a scale that impacts the economy and the environment. Assessing these impacts, such as the greenhouse gas emissions over the plant's lifetime, is typically one of the final steps6. Here we introduce the PrISMa (Process-Informed design of tailor-made Sorbent Materials) platform, which integrates materials, process design, techno-economics and life-cycle assessment. We compare more than 60 case studies capturing CO2 from various sources in 5 global regions using different technologies. The platform simultaneously informs various stakeholders about the cost-effectiveness of technologies, process configurations and locations, reveals the molecular characteristics of the top-performing sorbents, and provides insights on environmental impacts, co-benefits and trade-offs. By uniting stakeholders at an early research stage, PrISMa accelerates carbon-capture technology development during this critical period as we aim for a net-zero world.

Exclusive Recognition of CO2 from Hydrocarbons by Aluminum Formate with Hydrogen-Confined Pore Cavities.

Exclusive capture of carbon dioxide (CO2) from hydrocarbons via adsorptive separation is an important technology in the petrochemical industry, especially for acetylene (C2H2) production. However, the physicochemical similarities between CO2 and C2H2 hamper the development of CO2-preferential sorbents, and CO2 is mainly discerned via C recognition with low efficiency. Here, we report that the ultramicroporous material Al(HCOO)3, ALF, can exclusively capture CO2 from hydrocarbon mixtures, including those containing C2H2 and CH4. ALF shows a remarkable CO2 capacity of 86.2 cm3 g-1 and record-high CO2/C2H2 and CO2/CH4 uptake ratios. The inverse CO2/C2H2 separation and exclusive CO2 capture performance from hydrocarbons are validated via adsorption isotherms and dynamic breakthrough experiments. Notably, the hydrogen-confined pore cavities with appropriate dimensional size provide an ideal pore chemistry to specifically match CO2 via a hydrogen bonding mechanism, with all hydrocarbons rejected. This molecular recognition mechanism is unveiled by in situ Fourier-transform infrared spectroscopy, X-ray diffraction studies, and molecular simulations.

Efficient Adsorption of Acetylene over CO2 in Bioinspired Covalent Organic Frameworks.

Rational design of covalent organic frameworks (COFs) to broaden their diversity is highly desirable but challenging due to the limited, expensive, and complex building blocks, especially compared with other easily available porous materials. In this work, we fabricated two novel bioinspired COFs, namely, NUS-71 and NUS-72, using reticular chemistry with ellagic acid and triboronic acid-based building blocks. Both COFs with AB stacking mode exhibit high acetylene (C2H2) adsorption capacity and excellent separation performance for C2H2/CO2 mixtures, which is significant but rarely explored using COFs. The impressive affinities for C2H2 appear to be related to the sandwich structure formed by C2H2 and the host framework via multiple host-guest interactions. This work not only represents a new avenue for the construction of low-cost COFs but also expands the variety of the COF family using natural biochemicals as building blocks for broad application.

Efficient Splitting of Alkane Isomers by a Bismuth-Based Metal-Organic Framework with Auxetic Reentrant Pore Structures.

The isolation of di-branched alkanes from their isomers is vital in gasoline upgrading to achieve high octane numbers but is significantly challenging and energy-intensive. Here, we report the highly efficient separation of hexane isomers by combing molecular recognition and size-sieving in a bismuth-based MOF, UU-200. The unique auxetic structure with reentrant honeycomb-like pore cavities connected by narrow pore windows endows UU-200 with a complete rejection of di-branched alkanes and high capacities for linear and mono-branched isomers. The molecular sieving effect, unprecedented separation selectivities, and excellent efficiencies are proved via adsorption isotherms and breakthrough experiments with high research octane numbers obtained (>96), indicating a benchmark for alkane separation under ambient conditions. The molecular recognition mechanism was unveiled by theoretical simulation and in situ Fourier-transform infrared spectroscopy.

Multivariate Polycrystalline Metal-Organic Framework Membranes for CO2/CH4 Separation.

Membrane technology is attractive for natural gas separation (removing CO2, H2O, and hydrocarbons from CH4) because of membranes' low energy consumption and small environmental footprint. Compared to polymeric membranes, microporous inorganic membranes such as silicoaluminophosphate-34 (SAPO-34) membrane can retain their separation performance under conditions close to industrial requirements. However, moisture and hydrocarbons in natural gas can be strongly adsorbed in the pores of those membranes, thereby reducing the membrane separation performance. Herein, we report the fabrication of a polycrystalline MIL-160 membrane on an Al2O3 substrate by in situ hydrothermal synthesis. The MIL-160 membrane with a thickness of ca. 3 µm shows a remarkable molecular sieving effect in gas separation. Besides, the pore size and environment of the MIL-160 membrane can be precisely controlled using reticular chemistry by regulating the size and functionality of the ligand. Interestingly, the more polar fluorine-functionalized multivariate MIL-160/CAU-10-F membrane exhibits a 10.7% increase in selectivity for CO2/CH4 separation and a 31.2% increase in CO2 permeance compared to those of the MIL-160 membrane. In addition, hydrophobic MIL-160 membranes and MIL-160/CAU-10-F membranes are more resistant to water vapor and hydrocarbons than the hydrophilic SAPO-34 membranes.

Molecular-Rotor-Driven Advanced Porous Materials.

Advanced porous materials (APMs)-such as metal-organic frameworks (MOFs) and porous organic polymers (POPs)-have emerged as an exciting research frontier of chemistry and materials science. Given their tunable pore size and extensive diversity, APMs have found widespread applications. In addition, adding dynamic functional groups to porous solids furthers the development of stimuli-responsive materials. By incorporating moving elements-molecular rotors-into the porous frameworks, molecular-rotor-driven advanced porous materials (MR-APMs) can respond reversibly to chemical and physical stimuli, thus imparting dynamic functionalities that have not been found in conventional porous materials. This Minireview discusses exemplary MR-APMs in terms of their design, synthesis, rotor dynamics, and potential applications.

Tetrazole-Functionalized Zirconium Metal-Organic Cages for Efficient C2 H2 /C2 H4 and C2 H2 /CO2 Separations.

Isoreticular functionalization is a well-elucidated strategy for pore environment tuning and the basis of gas separation performance in extended frameworks. The extension of this approach to discrete porous molecules such as metal-organic cages (MOCs) is conceptually straightforward but hindered by synthetic complications, especially stability concerns. We report the successful isoreticular functionalization of a zirconium MOC with tetrazole moiety by bottom-up synthesis. The title compound (ZrT-1-tetrazol) shows promising C2 H2 /CO2 and C2 H2 /C2 H4 separation performance, as demonstrated by adsorption isotherms, breakthrough experiments, and density functional theory calculations. The design analogy between MOFs and highly stable MOCs may guide the synthesis of novel porous materials for challenging separation applications.

Optimal Pore Chemistry in an Ultramicroporous Metal-Organic Framework for Benchmark Inverse CO2 /C2 H2 Separation.

Isolation of CO2 from acetylene (C2 H2 ) via CO2 -selective sorbents is an energy-efficient technology for C2 H2 purification, but a strategic challenge due to their similar physicochemical properties. There is still no specific methodology for constructing sorbents that preferentially trap CO2 over C2 H2 . We report an effective strategy to construct optimal pore chemistry in a CeIV -based ultramicroporous metal-organic framework CeIV -MIL-140-4F, based on charge-transfer effects, for efficient inverse CO2 /C2 H2 separation. The ligand-to-metal cluster charge transfer is facilitated by CeIV with low-lying unoccupied 4f orbitals and electron-withdrawing F atoms functionalized tetrafluoroterephthalate, affording a perfect pore environment to match CO2 . The exceptional CO2 uptake (151.7 cm3 cm-3 ) along with remarkable separation selectivities (above 40) set a new benchmark for inverse CO2 /C2 H2 separation, which is verified via simulated and experimental breakthrough experiments. The unique CO2 recognition mechanism is further unveiled by in situ powder X-ray diffraction experiments, Fourier-transform infrared spectroscopy measurements, and molecular calculations.

Pressure-Responsive Two-Dimensional Metal-Organic Framework Composite Membranes for CO2 Separation.

The regulation of permeance and selectivity in membrane systems may allow effective relief of conventional energy-intensive separations. Here, pressure-responsive ultrathin membranes (≈100 nm) fabricated by compositing flexible two-dimensional metal-organic framework nanosheets (MONs) with graphene oxide nanosheets for CO2 separation are reported. By controlling the gas permeation direction to leverage the pressure-responsive phase transition of the MONs, CO2 -induced gate opening and closing behaviors are observed in the resultant membranes, which are accompanied with the sharp increase of CO2 permeance (from 173.8 to 1144 gas permeation units) as well as CO2 /N2 and CO2 /CH4 selectivities (from 4.1 to 22.8 and from 4 to 19.6, respectively). The flexible behaviors and separation mechanism are further elucidated by molecular dynamics simulations. This work establishes the relevance of structural transformation-based framework dynamics chemistry in smart membrane systems.

Ultrathin Two-Dimensional Membranes Assembled by Ionic Covalent Organic Nanosheets with Reduced Apertures for Gas Separation.

Covalent organic frameworks (COFs) are a promising category of porous materials possessing extensive chemical tunability, high porosity, ordered arrangements at a molecular level, and considerable chemical stability. Despite these advantages, the application of COFs as membrane materials for gas separation is limited by their relatively large pore apertures (typically >0.5 nm), which exceed the sieving requirements for most gases whose kinetic diameters are less than 0.4 nm. Herein, we report the fabrication of ultrathin two-dimensional (2D) membranes through layer-by-layer (LbL) assembly of two kinds of ionic covalent organic nanosheets (iCONs) with different pore sizes and opposite charges. Because of the staggered packing of iCONs with strong electrostatic interactions, the resultant membranes exhibit features of reduced aperture size, optimized stacking pattern, and compact dense structure without sacrificing thickness control, which are suitable for molecular sieving gas separation. One of the hybrid membranes, TpEBr@TpPa-SO3Na with a thickness of 41 nm, shows a H2 permeance of 2566 gas permeation units (GPUs) and a H2/CO2 separation factor of 22.6 at 423 K, surpassing the recent Robeson upper bound along with long-term hydrothermal stability. This strategy provides not only a high-performance H2 separation membrane candidate but also an inspiration for pore engineering of COF or 2D porous polymer membranes.

Accelerated Formation Kinetics of a Multicomponent Metal-Organic Framework Derived from Preferential Site Occupancy.

Metal-organic frameworks (MOFs) are typically synthesized via solvothermal reactions, whose reaction kinetics might be a bottleneck in the scaled-up manufacturing of these materials. Herein, we show that asymmetric cationic site occupancy within a mixed-metal citrate-based MOF-KM3(C6H4O7)(C6H5O7)·xH2O (M = Co, Zn), also known as UTSA-16-can be exploited for improved formation kinetics. Using this strategy, mixed-metal UTSA-16 can be crystallized under significantly milder conditions relative to the parent Co-based one, paving the way for the mass production of this promising material.

Efficient Trapping of Trace Acetylene from Ethylene in an Ultramicroporous Metal-Organic Framework: Synergistic Effect of High-Density Open Metal and Electronegative Sites.

Acetylene (C2 H2 ) removal from ethylene (C2 H4 ) is a crucial step in the production of polymer-grade C2 H4 but remains a daunting challenge because of the similar physicochemical properties of C2 H2 and C2 H4 . Currently energy-intensive cryogenic distillation processes are used to separate the two gases industrially. A robust ultramicroporous metal-organic framework (MOF), Ni3 (pzdc)2 (7 Hade)2 , is reported for efficient C2 H2 /C2 H4 separation. The MOF comprises hydrogen-bonded linked one-dimensional (1D) chains, and features high-density open metal sites (2.7 nm-3 ) and electronegative oxygen and nitrogen sites arranged on the pore surface as cooperative binding sites. Theoretical calculations, in situ powder X-ray diffraction and Fourier-transform infrared spectroscopy revealed a synergistic adsorption mechanism. The MOF possesses S-shaped 1D pore channels that efficiently trap trace C2 H2 at 0.01 bar with a high C2 H2 uptake of 60.6 cm3 cm-3 and C2 H2 /C2 H4 selectivity.

Thermo-Responsive MOF/Polymer Composites for Temperature-Mediated Water Capture and Release.

We report an in situ polymerization strategy to incorporate a thermo-responsive polymer, poly(N-isopropylacrylamide) (PNIPAM), with controlled loadings into the cavity of a mesoporous metal-organic framework (MOF), MIL-101(Cr). The resulting MOF/polymer composites exhibit an unprecedented temperature-triggered water capture and release behavior originating from the thermo-responsive phase transition of the PNIPAM component. This result sheds light on the development of stimuli-responsive porous adsorbent materials for water capture and heat transfer applications under relatively mild operating conditions.

Self-Assembly of Highly Stable Zirconium(IV) Coordination Cages with Aggregation Induced Emission Molecular Rotors for Live-Cell Imaging.

The self-assembly of highly stable zirconium(IV)-based coordination cages with aggregation induced emission (AIE) molecular rotors for in vitro bio-imaging is reported. The two coordination cages, NUS-100 and NUS-101, are assembled from the highly stable trinuclear zirconium vertices and two flexible carboxyl-decorated tetraphenylethylene (TPE) spacers. Extensive experimental and theoretical results show that the emissive intensity of the coordination cages can be controlled by restricting the dynamics of AIE-active molecular rotors though multiple external stimuli. Because the two coordination cages have excellent chemical stability in aqueous solutions (pH stability: 2-10) and impressive AIE characteristics contributed by the molecular rotors, they can be employed as novel biological fluorescent probes for in vitro live-cell imaging.

Alternatives to Cryogenic Distillation: Advanced Porous Materials in Adsorptive Light Olefin/Paraffin Separations.

As primary feedstocks in the petrochemical industry, light olefins such as ethylene and propylene are mainly obtained from steam cracking of naphtha and short chain alkanes (ethane and propane). Due to their similar physical properties, the separations of olefins and paraffins-pivotal processes to meet the olefin purity requirement of downstream processing-are typically performed by highly energy-intensive cryogenic distillation at low temperatures and high pressures. To reduce the energy input and save costs, adsorptive olefin/paraffin separations have been proposed as promising techniques to complement or even replace cryogenic distillation, and growing efforts have been devoted to developing advanced adsorbents to fulfill this challenging task. In this Review, a holistic view of olefin/paraffin separations is first provided by summarizing how different processes have been established to leverage the differences between olefins and paraffins for effective separations. Subsequently, recent advances in the development of porous materials for adsorptive olefin/paraffin separations are highlighted with an emphasis on different separation mechanisms. Last, a perspective on possible directions to push the limit of the research in this field is presented.

Process-Tracing Study on the Postassembly Modification of Highly Stable Zirconium Metal-Organic Cages.

Metal-organic cages (MOCs) are discrete molecular assemblies formed by coordination bonds between metal nodes and organic ligands. The application of MOCs has been greatly limited due to their poor stability, especially in aqueous solutions. In this work, we thoroughly investigate the stability of several Zr-MOCs and reveal their excellent stability in aqueous solutions with acidic, neutral, and weak basic conditions. In addition, we present for the first time a process-tracing study on the postassembly modification of one MOC, ZrT-1-NH2, highlighting the excellent stability and versatility of Zr-MOCs as a new type of molecular platform for various applications.

Luminescent Metal-Organic Frameworks for the Detection and Discrimination of o-Xylene from Xylene Isomers.

Differentiation of xylene isomers remains as one of the most important challenges in the chemical industry, mainly due to the similar molecular sizes and boiling points of the three xylene isomers. Fluorescence-based chemical sensors have attracted wide attention due to their high sensitivity and versatile applications. Here, we report a novel fluorescent metal-organic framework named NUS-40, which is able to selectively detect and discriminate o-xylene from other xylene isomers. Suspension of NUS-40 in o-xylene produces a distinct red shift in the fluorescence emission compared to that in either m-xylene or p-xylene. Moreover, the extent of peak shift is dependent on the concentration of o-xylene in xylene isomer mixtures, and the observed linear correlation between fluorescence intensity and o-xylene concentration is beneficial for quantitative detection. The possible mechanism of such responsive fluorescence behavior was investigated by Fourier transform infrared spectroscopy, proton nuclear magnetic resonance, and vapor sorption experiments. In addition, facile metalation of the porphyrin centers with metal ions provides an additional route to fine-tune the sensing properties.

Temperature-dependent rearrangement of gas molecules in ultramicroporous materials for tunable adsorption of CO2 and C2H2.

The interactions between adsorbed gas molecules within porous metal-organic frameworks are crucial to gas selectivity but remain poorly explored. Here, we report the modulation of packing geometries of CO2 and C2H2 clusters within the ultramicroporous CUK-1 material as a function of temperature. In-situ synchrotron X-ray diffraction reveals a unique temperature-dependent reversal of CO2 and C2H2 adsorption affinities on CUK-1, which is validated by gas sorption and dynamic breakthrough experiments, affording high-purity C2H2 (99.95%) from the equimolar mixture of C2H2/CO2 via a one-step purification process. At low temperatures (<253 K), CUK-1 preferentially adsorbs CO2 with both high selectivity (>10) and capacity (170 cm3 g-1) owing to the formation of CO2 tetramers that simultaneously maximize the guest-guest and host-guest interactions. At room temperature, conventionally selective adsorption of C2H2 is observed. The selectivity reversal, structural robustness, and facile regeneration of CUK-1 suggest its potential for producing high-purity C2H2 by temperature-swing sorption.

Ultrathin Covalent Organic Framework Membranes via a Multi-Interfacial Engineering Strategy for Gas Separation.

Covalent organic frameworks (COFs) are promising membrane materials due to their high porosity, ordered arrangements, and high stability. However, the relatively large pore size and complicated membrane preparation processes of COFs limit their applications in sieving small gas molecules, even at a lab scale. Herein, a multi-interfacial engineering strategy is proposed, that is, direct layer-by-layer interfacial reaction of two COFs (TpPa-SO3 H and TpTGCl ) with different pore sizes to form narrowed apertures at the COF-COF interfaces atop a relatively large-pore COF (COF-LZU1) film. At 423 K, one fabricated 155 nm-thick ultrathin COF membrane displays H2 permeance as high as 2163 gas permeation units (GPU) and a H2 /CO2 selectivity of 26, transcending the 2008 Robeson upper bound. This strategy not only provides high-performance membrane candidates for H2 separation, but also enlightens the interfacial engineering and pore engineering manipulation for other COFs, porous polymers, and their membranes.

Aluminum formate, Al(HCOO)3: An earth-abundant, scalable, and highly selective material for CO2 capture.

A combination of gas adsorption and gas breakthrough measurements show that the metal-organic framework, Al(HCOO)3 (ALF), which can be made inexpensively from commodity chemicals, exhibits excellent CO2 adsorption capacities and outstanding CO2/N2 selectivity that enable it to remove CO2 from dried CO2-containing gas streams at elevated temperatures (323 kelvin). Notably, ALF is scalable, readily pelletized, stable to SO2 and NO, and simple to regenerate. Density functional theory calculations and in situ neutron diffraction studies reveal that the preferential adsorption of CO2 is a size-selective separation that depends on the subtle difference between the kinetic diameters of CO2 and N2. The findings are supported by additional measurements, including Fourier transform infrared spectroscopy, thermogravimetric analysis, and variable temperature powder and single-crystal x-ray diffraction.