Surface analysis of different boundary layers on steel discs formed in a lubricated tribocontact during laboratory test compared with field application.

The aim of this study was to gain knowledge of tribological layers on a steel disc. This steel disc has been used in a transmission system in the field. ATF-oil (automatic transmission fluid), which contains different surface-adhering additives, serves as a lubricant and as a cooling fluid in the tribological system. Over time, the tribological characteristics of the system changed. Special interest in this study lies in the modifications of the steel surface. The field-used disc was therefore compared with model tested discs. In a disc-on-disc tribometer, all samples are tested for a short period of time to evaluate the actual condition of the system regarding friction behaviour. Analysis and characterisation of surfaces and layer formation were carried out with, among other techniques, 3D topography, SEM / EDX, AFM, XPS, and ToF-SIMS. Results indicate that in some regions a complex composed tribological layer is formed. Differences were detected between the steel discs used in the field and the model discs. This indicates the problem of evaluation of long-term behaviour exclusively by use of short or accelerated model experiments. A combination of carefully selected and sophisticated analytical methods is necessary to trace small changes of the system.

Acid Free Oxidation and Simple Dispersion Method of MWCNT for High-Performance CFRP.

Carbon nanotubes (CNT) provide an outstanding property spectrum which can be used to improve a wide range of materials. However, the transfer of properties from the nanoscale to a macroscopic material is a limiting factor. Different approaches of functionalizing the surface of a CNT can improve the interaction with the surrounding matrix but is connected to difficult and expensive treatments, which are usually inconvenient for industrial applications. Here, a simple and eco-friendly method is presented for the oxidation of CNT, where hydrogen peroxide (H2O2) is the only chemical needed and no toxic emissions are released. Also, the extensive step of the incorporation of CNT to an epoxy matrix is simplified to an ultrasonic dispersion in the liquid hardener component. The effectiveness is proven by mechanical tests of produced CNT/CFRP and compared to a conventional processing route. The combination of those simple and cost efficient strategies can be utilized to produce multiscale composites with improved mechanical performance in an ecological and economical way.