Effect of curing regime on the immobilization of municipal solid waste incineration fly ash in sustainable cement mortar.

Stabilizing/solidificating municipal solid waste incineration fly ash (MIFA) with cement is a common strategy, and it is critical to study the high-value utilization of MIFA in ordinary Portland cement (OPC) components. With this aim, binary-binding-system mortar was produced by partially replacing OPC (∼50%) with MIFA, and the effects of different curing regimes (steam curing and carbonation curing) on the properties of the cement mortar were studied. The results showed that the setting time of the cement paste was shorten with the increase of MIFA content, and steam curing accelerated the hardening of the mixture. Although the incorporation of MIFA reduced the strength of the mortar, compared to conventional curing method, steam curing and carbonation curing increased the 3-d strength of the mortar. For high-volume MIFA mortars, the CO2-cured samples had the highest long-term strength and lowest permeability. The incorporation of MIFA increased the initial porosity of the mortar, thereby significantly increasing the carbonation degree and crystallinity of the reaction product - CaCO3. Steam curing also further narrowed the difference in the hydration degree between MIFA-modified sample and plain paste, which may be due to the enhanced hydraulic reactivity of MIFA at high temperatures. Although the incorporation of MIFA increased the porosity of the mortar, this waste-derived SCM refined the bulk pore structure and decreased the interconnected porosity. Additionally, the heavy metal leaching contents of MIFA-modified mortars were all below 1%, which meet the requirements of Chinese standards. Compared with standard curing, steam curing and carbonation curing made the early-age and long-term performance of MIFA-modified mortar better, which can promote the efficient application of MIFA in OPC products.

Recycling coral waste into eco-friendly UHPC: Mechanical strength, microstructure, and environmental benefits.

On islands far away from the mainland, the raw materials for concrete production are often more difficult to obtain. Converting the coral waste generated during the island construction process into a marine ultra-high performance concrete (UHPC) mixture is an eco-friendly strategy. Coral powder (CP) is used to partially replace cement and silica fume (SF), and its mechanical strength, microstructure and environmental benefits are evaluated. Results show that using a small amount of CP (5%) to replace cement can improve the mechanical properties of UHPC, but the strength of UHPC decreases with the further increase of CP content. From the perspective of nanoindentation test, an appropriate amount of CP refines the pore structure of the UHPC matrix and increases the content of C-S-H, especially the proportion of high-density C-S-H. When 15% of SF is replaced by CP (SF15), the strength of UHPC decreases due to the decrease of C-S-H phase and the deterioration of microstructure. In terms of the width of the interface transition zone, the width of the C5 sample (CP replace 5% cement) is decreased by 16.7% compared with the control group, while the width of the SF15 group is increased by 38.9%. Compared with conventional UHPC, CP-based UHPC has lower carbon emission and non-renewable energy consumption, which effectively utilizes waste and promotes sustainability.

The Effect of Viscosity-Modifying Admixture on the Extrudability of Limestone and Calcined Clay-Based Cementitious Material for Extrusion-Based 3D Concrete Printing.

To investigate the effects of viscosity-modifying admixture (VMA) on the extrudability of limestone and calcined clay-based cementitious materials, three mix designs with different dosages of VMA were proposed in this study. The ram extrusion was utilized as an extrusion model for exploring the fresh properties of printable materials. Two methods were used, based on the ram extruder setup-(a) extruding materials with the same extrusion speed at different rest times to determine how the pressure changes with time; (b) extruding materials with different extrusion speeds at the same rest time to investigate the material flow parameters using the Basterfield et al. model. The main findings of this study could be summarized as-(1) the extrusion pressure of all mix designs exhibited an increasing trend with time. At the same tested age, the extrusion pressure under 0.25 mm/s of piston speed was increased and the shape retention of the extruded filaments was enhanced by increasing the dosage of VMA; (2) the correlation between the experimental results and the Basterfield et al. model was excellent (R-squared value: 0.99). The mixture with a higher content of VMA showed an increased elongational yield stress, flow consistency, and shear yield stress.