Analysis of environmental performance indicators for concrete block manufacturing: embodied energy, CO2 emissions, and water consumption.

Concrete block production significantly contributes to environmental degradation. A thorough understanding of its ecological implications is critical for sustainable development. This study investigates concrete block manufacturing's environmental impact by quantifying embodied energy, CO2 emissions, and water consumption via a comprehensive life cycle assessment. An extended life cycle assessment methodology is utilized to quantify the environmental indicators throughout the concrete block production lifecycle. Primary industry data and secondary research data ensure accuracy and reliability. Findings showed that concrete block manufacturing requires 2.5-4.1 times more embodied energy than equal clinker mass. Cement and aggregate production and transportation account for substantial energy needs. Limestone calcination during cement production causes significant CO2 emissions, 2.3-3.3 times higher than the minimum. Water consumption is concerning during curing and washing. Exploring alternative cementitious materials, optimized processes, and water recycling can reduce embodied energy by up to 75%, CO2 emissions by up to 67%, and water consumption by up to 80%. Concrete block manufacturing necessitates considerable energy and generates significant emissions. Implementing sustainable measures can minimize embodied energy, CO2 emissions, and water consumption, enabling environmentally responsible manufacturing. This research emphasizes adopting sustainability practices to mitigate environmental impact. Policymakers, industry professionals, and researchers can employ these insights to develop effective strategies promoting green manufacturing. The concrete block industry can contribute to a sustainable future through sustainable practices.

Primary life cycle inventory data for cement production, with relevance to sustainability assessment-Indian cases.

The data provided is primary data related to cement production collected from the six different cement plants in India. This serves as the inventory for conducting material flow analysis, supply chain forecasting, and life cycle assessment of cement and concrete systems. The dataset is given in three data sheets with information relevant to the steps followed in line with the life cycle assessment (LCA) methodology, i.e., inventory, characterization factors and impacts (here, carbon footprint and energy consumed). The data includes the amounts of raw materials (type and source), the electricity (source and amount) used in the clinker and other products produced, such as OPC (Ordinary Portland Cement), PPC (Portland Pozzolana Cement), PSC (Portland Slag Cement) and GGBS (Ground Granulated Blast Furnace Slag). The data is presented (in Sheet A and C) for the relevant functional unit, i.e., one tonne of material produced in each plant. Sheet B gives one of its kind data related to electricity produced (1 kWh) in the thermal power plant associated with the cement plant, also called as captive power plant. As the cement production process contributes to 8% of the anthropogenic CO2 emissions, it is important to understand the environmental impacts associated with it, and primary data generated are essential for assessing the impacts and to modify the processes with higher contribution to reduce the impacts. This dataset can, therefore, serve as a basis to collect the data from similar plants in any part of the world and benchmarking.

Large CO2 reduction and enhanced thermal performance of agro-forestry, construction and demolition waste based fly ash bricks for sustainable construction.

The exhaust gases in production of burnt clay bricks is responsible for greenhouse gases (GHGs) emission which increase the carbon footprint in the ecosystem. Here, we report carbon emission and thermal performance based evaluation of 8 ft. × 9 ft. × 8 ft. building. The bricks used in building construction are manufactured from fly ash, agro-forestry wastes, construction & demolition wastes (C&D), ground granulated blast furnace slag (GGBFS) using NaOH as activator in order to provide compressive strength in the range of 3-6 MPa with ambient curing at 30 °C for 28 days. Life cycle analysis (LCA) reveals the total CO2 emission for fly ash and burnt clay bricks estimated to be 43.28 gCO2 and 290 gCO2 per brick, respectively. Considering the current scenario, by replacing 1-2% of brunt clay bricks with agro-forestry waste, C&D waste based fly ash bricks can potentially reduce 0.5-1.5 million tons of CO2 emission annually. The embodied energy calculation shows fly ash based bricks consumes 10-15 times less energy as compared to burnt clay bricks. Thermal paremeters viz., U-value (0.5-1.2 W/m2K), thermal conductivity (0.4-0.5 W/mK) show adequate insulation of agro-forestry waste based fly ash bricks highlighting its importance of thermal comfort, CO2 reduction along with sustainable and eco-friendly construction practices.