Residual Stresses in Surgical Growing Rods.

The treatment of early onset scoliosis using surgical growing rods suffers from high failure rate. Fatigue resistance can be improved by inducing compressive residual stresses within the near surface region. An in-depth investigation of the residual stresses profile evolution is performed through the sequence of material processing steps followed by surgeons handling operations, in connection to material properties. The final goal is to guide further improvements of growing rod lifetime. Residual stress evaluation was carried out on Ti-6Al-4V rods using digital image correlation applied to microbeam ring-core milling by focused ion beam. This provided experimental stress profiles in shot-peened rods before and after bending and demonstrated that compressive residual stresses are maintained at both concave and convex rod sides. A finite element model using different core and skin conditions was validated by comparison to experiments. The combination of an initial shot peening profile associated with a significant level of backstress was found to primarily control the generation of compressive stresses at the rod surface after bending. Guidelines to promote larger compressive stresses at the surface were formulated based on a parametric analysis. The analysis revealed the first order impact of the initial yield strength, kinematic hardening parameters and intensity of the shot peening operation, while the bending angle and the depth of shot peening stresses were found to be of minor importance. Materials exhibiting large kinematic hardening and low yield strength should be selected in order to induce compressive residual stresses at key fatigue initiation site.

Nanoindentation of embedded particles.

We address the effect of elastic inhomogeneity on elastic modulus and hardness determinations made by depth-sensing indentations performed on individual particles embedded within a matrix of different elastic modulus. Finite element simulations and nanoindentation experiments are used to quantify the consequences of particle/matrix elastic inhomogeneity and we propose an adaptation of the Oliver-Pharr method that gives access to particle properties knowing those of the matrix. The method is suitable for any combination of matrix and particle elastic modulus and for any type of indenter, provided that the area of the tested particles along the surface of the sample is measured and that a large number of particles are probed. Further conditions for the implementation of the method are that testing conditions be such (i) that permanent deformation of the matrix is avoided, and (ii) that permanent deformation in each probed particle under the indenter is not affected by the matrix.

A feasibility study on femtosecond laser texturing of sprayed nanocellulose coatings.

Nanocelluloses are emerging as natural materials with favourable properties for coating industry and can be applied by state-of-the-art spraying technology. While additional functionalities are commonly introduced through chemical modification, the surface microstructuring of nanocellulose coatings with high throughput methods remains unexplored. Here, a femtosecond laser is used for texturing spray-coated coatings made of cellulose nanofibrils (CNF) or cellulose nanocrystals (CNC). For coating thickness of 1.5 to 8 µm, processing limits were determined with maximum ablation energy linearly increasing with coating thickness and minimum ablation energy decreasing or increasing depending on the apparent coating density. Within applicable processing window of pulse rate and power setting, the operational ranges were determined for creating one-dimensional and two-dimensional surface patterns, requiring a higher laser energy for CNC compared to CNF coatings and yielding thinnest possible resolved patterns of 17 µm as determined by the laser spot diameter. The laser ablation under low energy corresponds to an increase in surface roughness and intensifies surface hydrophilicity, while the line patterns are able to pin water droplets with rising water contact angles up to 90°. Present feasibility study opens future possibilities for managing surface properties of nanocellulose coatings in applications where tuning of surface hydrophilicity is required.

A method for cleaning flat punch diamond microprobe tips.

Microprobe tips are commonly used to perform in-situ micromechanical tests within an electron microscope. In service, such tips have a tendency to accumulate along their surface a layer of deposited material. Tip cleanliness is crucial in order to obtain reliable and reproducible data; however, cleaning of such tips can be arduous, due to their fragility. The literature on appropriate tip cleaning methods is relatively sparse; we aim in this study to fill this gap by presenting an effective way to clean flat punch diamond microprobe tips within an electron microscope, based on mechanical scraping. Initial attempts to remove deposits from a contaminated diamond tip using two micro-brush samples, one containing silica needles and the other containing cementite lamellae, were unsuccessful, due to the adherence of the deposit to the surface of the tip and its apparently high hardness. The successful cleaning method consists of milling a silicon ridge by means of a focused ion beam, and then using this ridge to effectively scrape the deposits off the tip surface in a controlled and complete manner. This method avoids potential damage to the microprobe and can be implemented easily to clean flat punch tips rapidly within a scanning electron microscope.