Effects of non-homogeneity and oxide coating on silver nanowire networks under electrical stress: comparison between experiment and modeling.

Silver nanowire (AgNW) networks are among the most promising indium-free, flexible transparent electrodes for energy, lighting and heating devices. However, the lack of stability of such networks is a key factor that limits their industrial application. While applications require homogeneous networks, non-homogeneous AgNW networks are intentionally prepared in the present work to probe the mechanisms leading to failure under electrical stress. We show that induced non-homogeneities have a strong impact both on the spatial distribution of temperature (measured by IR imaging) and the current density throughout the electrode (as deduced from modeling). Regions with higher current density under elevated electrical stress are correlated to the origin of degradation. Furthermore, the influence of a zinc oxide (ZnO) layer on electrical performances of non-homogeneous specimens is studied. Thanks to ZnO coating, the tortuosity of electrical potential lines measured by the one-probe mapping technique is much lower than for bare networks. Additionally, coated network electrical failure occurs at 40% higher voltage compared to bare network, over 18 V, while reaching superior power-induced heating of 360 °C. The results presented here will contribute to the design and fabrication of more robust nanowire networks, particularly for application in transparent heaters.

Custom Synthesis of ZnO Nanowires for Efficient Ambient Air-Processed Solar Cells.

Nanostructuration of solar cells is an interesting approach to improve the photovoltaic conversion efficiency (PCE). This work aims at developing architectured 3D hybrid photovoltaic solar cells using ZnO nanowires (ZnONWs) as the electron transport layer (ETL) and nanocollectors of electrons within the active layer (AL). ZnONWs have been synthesized using a hydrothermal process with a meticulous control of the morphology. The AL of solar cells is elaborated using ZnONWs interpenetrated with a bulk heterojunction composed of donor (π-conjugate low band gap polymer: PBDD4T-2F)/acceptor (fullerene derivate: PC71BM) materials. An ideal interpenetrating ZnONW-D/A system with predefined specific morphological characteristics (length, diameter, and inter-ZnONW distances) was designed and successfully realized. The 3D architectures based on dense ZnONW arrays covered with conformal coatings of AL result in an increased amount of the ETL/AL interface, enhanced light absorption, and improved charge collection efficiency. For AL/ZnONW assembly, spin-coating at 100 °C was found to be the best. Other parameters were also optimized such as the D/A ratio and the pre/post-treatments achieving the optimal device with a D/A ratio of 1.25/1 and methanol treated on ZnONWs before and after the deposition of AL. A PCE of 7.7% (1.4 times better than that of the 2D cells) is achieved. The improvement of the performances with the 3D architecture results from both of: (i) the enhancement of the ZnO/AL surface interface (1 µm2/µm2 for the 2D structure to 6.6 µm2/µm2 for the 3D architecture), (ii) the presence of ZnONWs inside the AL, which behave as numerous nanocollectors (∼60 ZnONW/µm2) of electrons in the depth of the AL. This result validates the efficiency of the concept of nanotexturing of substrates, the method of solar cell assembly based on the nano-textured surface, the chosen morphological characteristics of the nanotexture, and the selected photoactive organic materials.

Dynamic degradation of metallic nanowire networks under electrical stress: a comparison between experiments and simulations.

Metallic nanowire networks represent a promising solution for a new generation of transparent and flexible devices, including touch screens, solar cells and transparent heaters. They, however, lack stability under thermal and electrical stresses, often leading to the degradation of nanowires, which results in the loss of electrical percolation paths. We propose a comprehensive description of the degradation mechanism in a metallic nanowire network subjected to electrical stress. The nanowire network degradation is ascribed, at a very local scale, to the hot-spot formation and the subsequent propagation of a spatially correlated disruptive crack. We compare the behaviour of actual networks under electrical and thermal stresses to dynamic simulations of randomly deposited sticks on a 2D surface, and a thermal phenomenon simulated in a metal thin film. On one hand, such comparison allows us to deduce an average junction resistance between nanowires. On the other hand, we observed that initial flaws in a discrete network result in a local current density increase in the surrounding area, further leading to an amplified Joule effect. This phenomenon promotes the spatial correlation in the damage of the percolating network. Such non-reversible failure of the transparent electrode is in good agreement with experimental observations.

New Antimony-Based Organic-Inorganic Hybrid Material as Electron Extraction Layer for Efficient and Stable Polymer Solar Cells.

Hybrid organic-inorganic materials are a new class of materials used as interfacial layers (ILs) in polymer solar cells (PSCs). A hybrid material, composed of antimony as the inorganic part and diaminopyridine as the organic part, is synthesized and described as a new material for application as the electron extraction layer (EEL) in PSCs and compared to the recently demonstrated hybrid materials using bismuth instead of antimony. The hybrid compound is solution-processed onto the photoactive layer based on a classical blend, which is composed of a PTB7-Th low band gap polymer as the donor mixed with PC70BM fullerene as the acceptor material. By using a regular device structure and an aluminum cathode, the solar cells exhibited a power conversion efficiency of 8.42%, equivalent to the reference device using ZnO nanocrystals as the IL, and strongly improved compared to the bismuth-based hybrid material. The processing of extraction layers up to a thickness of 80 nm of such hybrid material reveals that the change from bismuth to antimony has strongly improved the charge extraction and transport properties of the hybrid materials. Interestingly, nanocomposites made of the hybrid material mixed with ZnO nanocrystals in a 1:1 ratio further improved the electronic properties of the extraction layers, leading to a power conversion efficiency of 9.74%. This was addressed to a more closely packed morphology of the hybrid layer, leading to further improved electron extraction. It is important to note that these hybrid EELs, both pure and ZnO-doped, also greatly improved the stability of solar cells, both under dark storage in air and under lighting under an inert atmosphere compared to solar cells treated with ZnO intermediate layers.

Durability of Polymer Metal Multilayer: Focus on the Adhesive Chemical Degradation.

Mechanical toughness and high barriers to air and water may be combined in a polymer-metal multilayer film, provided that the two materials are properly bonded together. Delamination is indeed the most severe flaw observed in service. This suggests that the polyurethane (PU) adhesive at the polymer-metal interface fails to bear the shear forces, as happens principally if a multilayer system is submitted to elevated temperature and humidity. A Raman microscopy of the multilayer revealed a cohesive delamination, with glue on both the surfaces. A detailed investigation of the kinetic of degradation of the polyester was therefore carried out. IR spectroscopy of the standalone PU film hydrolyzed in a controlled manner furnished a series of aging markers. The reference curve was established for approximately a year in continuous severe aging conditions. This curve could be further used to compare the amount of degradation in real systems in a wide range of conditions and time. Moreover, at the metallized interphase, a complex with a free hydroxyl group was detected. The content of this AlIII complex based on terephthalate or carbamate increases with the progress of the ester hydrolysis reactionin the layer.

Mechanical Reliability of Flexible Encapsulated Organic Solar Cells: Characterization and Improvement.

The encapsulation of organic photovoltaic (OPV) devices can help mitigate the degradation induced by environmental factors like water and oxygen and thus potential to increase OPV lifetime. Because flexibility is an important parameter for targeted OPV applications, this paper proposes a fundamental study on the impact of the roll-to-roll flexible encapsulation process. Both performance and mechanical reliability of encapsulated devices have been scouted. Furthermore, it has been demonstrated that a relatively simple peeling technique allows understanding the role of the interfaces inside a multilayered OPV device supported by a flexible poly(ethylene terephthalate) substrate. For this purpose, the peeling strengths between each layer were measured using a series of partial devices. This provided a quantitative analysis of the mechanical strength or quality of each interface. Two interfaces revealed pronounced weaknesses: active layer with hole transporting layer and transparent conducting electrode with electron transporting layer. Among various surface treatments applied to improve these interfaces, an optimized UV-ozone (UVO3) treatment proved to modify substantially the surface properties of used zinc oxide (ZnO) and thus improved its adhesion to the neighboring layers. The physicochemical and structural changes of ZnO have been confirmed by IR spectroscopy and contact angle measurements. It has also been shown that better interfaces within the device improve the overall performance of the devices and their resilience to roll-to-roll encapsulation.

Electrical Mapping of Silver Nanowire Networks: A Versatile Tool for Imaging Network Homogeneity and Degradation Dynamics during Failure.

Electrical stability and homogeneity of silver nanowire (AgNW) networks are critical assets for increasing their robustness and reliability when integrated as transparent electrodes in devices. Our ability to distinguish defects, inhomogeneities, or inactive areas at the scale of the entire network is therefore a critical issue. We propose one-probe electrical mapping (1P-mapping) as a specific simple tool to study the electrical distribution in these discrete structures. 1P-mapping has allowed us to show that the tortuosity of the voltage equipotential lines of AgNW networks under bias decreases with increasing network density, leading to a better electrical homogeneity. The impact of the network fabrication technique on the electrical homogeneity of the resulting electrode has also been investigated. Then, by combining 1P-mapping with electrical resistance measurements and IR thermography, we propose a comprehensive analysis of the evolution of the electrical distribution in AgNW networks when subjected to increasing voltage stresses. We show that AgNW networks experience three distinctive stages: optimization, degradation, and breakdown. We also demonstrate that the failure dynamics of AgNW networks at high voltages occurs through a highly correlated and spatially localized mechanism. In particular the in situ formation of cracks could be clearly visualized. It consists of two steps: creation of a crack followed by propagation nearly parallel to the equipotential lines. Finally, we show that current can dynamically redistribute during failure, by following partially damaged secondary pathways through the crack.

Water Vapor Sorption Properties of Polyethylene Terephthalate over a Wide Range of Humidity and Temperature.

The dynamic and equilibrium water vapor sorption properties of amorphous polyethylene terephthalate were determined via gravimetric analysis over a wide range of temperatures (23-70 °C) and humidities (0-90% RH). At low temperature and relative humidity, the dynamics of the sorption process was Fickian. Increasing the temperature or relative humidity induced a distinct up-swing effect, which was associated with a plasticization/clustering phenomenon. For high temperatures and relative humidity, a densification of the polymer was evidenced. In addition to the classical Fickian diffusion, a new parameter was introduced to express the structural modifications of PET. Finally, two partial pressures were defined as thresholds that control the transition between these three phases. A simplified state diagram was finally proposed. In addition, the thermal dependence of these sorption modes was also determined and reported. The enthalpy of Henry's water sorption and the activation energy of diffusion were independent of vapor pressure and followed an Arrhenius law.