Design and fabrication method of holographic waveguide near-eye display with 2D eye box expansion.

Augmented reality near-eye display (AR-NED) technology has attracted enormous interests for its widespread potential applications. In this paper, two-dimensional (2D) holographic waveguide integrated simulation design and analysis, holographic optical elements (HOEs) exposure fabrication, prototype performance evaluation and imaging analysis are completed. In the system design, a 2D holographic waveguide AR-NED integrated with a miniature projection optical system is presented to achieve a larger 2D eye box expansion (EBE). A design method for controlling the luminance uniformity of 2D-EPE holographic waveguide by dividing the two thicknesses of HOEs is proposed, which is easy to fabricate. The optical principle and design method of the HOE-based 2D-EBE holographic waveguide are described in detail. In the system fabrication, laser exposure fabrication method of eliminating stray light for HOEs is proposed, and a prototype system is fabricated and demonstrated. The properties of the fabricated HOEs and the prototype are analyzed in detail. The experimental results verified that the 2D-EBE holographic waveguide has a diagonal field of view (FOV) of 45°, an ultra-thin thickness of 1 mm, and an eye box of 16 mm × 13 mm at an eye relief (ERF) of 18 mm, the MTF values of different FOVs at different 2D-EPE positions can be better than 0.2 at 20 lp/mm, and the whole luminance uniformity is 58%.

Design of an off-axis near-eye AR display system based on a full-color freeform holographic optical element.

In this Letter, we propose a design and fabrication method for a full-color augmented reality (AR) optical system based on a freeform holographic optical element (HOE). A point-by-point design method is proposed to generate the starting point of the system. Based on the preliminarily optimized system, the recording systems of the full-color HOE are designed. A joint optimization is conducted for all the systems, simultaneously considering the overall imaging performance, the diffraction efficiency, the constraints, and fabrication. A prototype is designed and fabricated to validate the feasibility and effectiveness of the proposed method.

Design of off-axis reflective imaging systems based on freeform holographic elements.

Holographic optical element (HOE) can be used in many areas in optics due to its characteristics of thin structure, flexible wavefront reconstruction/control ability and angular/wavelength selectivity. In this paper, we propose a design method of off-axis reflective imaging systems based on freeform HOEs, which are fabricated by freeform wavefronts. The freeform HOEs offer many degrees of design freedom and can correct the aberrations in nonsymmetric imaging systems. The initial imaging system with freeform HOEs is generated using a point-by-point design approach, and is used for the preliminary design of the imaging system and the freeform recording system of each HOE. Then a joint optimization is conducted for all the systems, simultaneously considering the imaging performance, the diffraction efficiency, the system constraints and fabrication to get the final design results. To validate the feasibility and effectiveness of the proposed method, an off-axis reflective head-up display system with good performance based on freeform HOEs is designed and fabricated. Detailed procedures of the design and development process of the prototype are demonstrated.

Uniformity improvement of two-dimensional surface relief grating waveguide display using particle swarm optimization.

Augmented reality head-mounted displays (AR-HMDs) based on diffractive waveguides have been a challenging and rewarding research topic focusing on near-eye displays. The size of the exit pupil and uniformity of the image illuminance are two important factors that affect the display performance of the diffractive waveguide. In this paper, a novel method for optimizing high uniformity of two-dimensional (2D) diffractive waveguide is proposed. A straight-line 2D surface relief grating (SRG) waveguide with divided grating regions is designed. An illuminance uniformity evaluation model of the energy propagation process is established, and non-sequential ray tracing is utilized to optimize the diffraction efficiency of multi-regions grating to achieve illuminance uniformity distribution. Then, the uniformity distribution of the diffraction efficiency in different fields of view (FOVs) is realized by combining the particle swarm optimization (PSO) algorithm and rigorous couple wave analysis (RCWA) to optimize the grating structural parameters, which further ensures the uniformity of the exit pupil illuminance and angular illuminance. The waveguide with exit pupil expansion (EPE) has exit pupil size of 16 mm × 14 mm at an eye relief (ERF) of 20 mm, exit pupil illuminance uniformity of 91%, and angular uniformity illuminance of 64%.

Ultra-thin multifocal integral LED-projector based on aspherical microlens arrays.

Multifocal imaging has been a challenging and rewarding research focus in the field of imaging optics. In this paper, an ultra-thin multifocal integral LED-projector based on aspherical microlens array (MLA) is presented. A two-layer aspherical sub-lens with NA = 0.3 is proposed as a sub-channel projector and the optimization design ensures high optical integration precision and improves optical efficiency. To avoid the tailoring loss of the projected images between multi-plane projections, the central-projection constraints between size and projection distance for the multifocal projection are defined. The depth of focus (DOF) analysis for MLA and sub-lens is also introduced to proof the sufficiency of realizing multifocal projection. Combined with the radial basis function image warping method, multifocal sub-image arrays were acquired, and three types of multifocal integral projection were realized, breaking through the traditional limitations of the single-focal DOF. A prototype with thickness of less than 4 mm is developed. Substantial simulations and experiments are conducted to verify the effectiveness of the method and the design.