Ensuring safety standards in sewage sludge-derived biochar: Impact of pyrolysis process temperature and carrier gas on micropollutant removal.

The application of sewage sludge to agricultural land is facing increasing restrictions due to concerns about various micropollutants, including polycyclic aromatic hydrocarbons (PAHs), dioxins and furans (PCDD/Fs), polychlorinated biphenyls (PCBs), per- and poly-fluoroalkyl substances (PFAS), and heavy metals (HMs). As an alternative approach to manage this residue, the use of pyrolysis, a process that transforms sludge into biochar, a carbon-rich solid material, is being explored. Despite the potential benefits of pyrolysis, there is limited data on its effectiveness in removing micropollutants and the potential presence of harmful elements in the resulting biochar. This study aims to evaluate the impact of the temperature and the use of a carrier gas (N2) during a two-stage pyrolysis and cooling on micropollutant removal. Pilot-scale tests showed that a higher temperature (650 °C) and the use of a carrier gas (0.4 L/min N2) during the pyrolysis and the cooling process led to a reduction of PAHs, PCDD/Fs, PCBs and PFAS below their detection limits. As such, the generated biochar aligns with the guidelines set by the International Biochar Initiative (IBI) and the European Biochar Certificate (EBC) for all micropollutants, except for zinc and copper. Additional investigation is required to determine whether the micropollutants undergo destruction or transition into other pyrolysis end-products, such as the gas or liquid phase.

Micropollutants in biochar produced from sewage sludge: A systematic review on the impact of pyrolysis operating conditions.

Biochar obtained from sewage sludge serves as a valuable soil amendment in agriculture, enhancing soil properties by increasing the nutrient content, cation exchange capacity, water retention, and oxygen transmission. However, its utilisation is hampered by the presence of micropollutants such as polycyclic aromatic hydrocarbons (PAHs), polychlorinated dibenzodioxins (PCDDs), polychlorinated dibenzofurans (PCDFs), polychlorinated biphenyls (PCBs), and volatile organic compounds (VOCs). Previous studies indicate that the type and amount of micropollutants can be significantly adjusted by selecting the right process parameters. This literature review provides an overview of how (1) pyrolysis temperature, (2) carrier gas flow and type, (3) heating rate, and (4) residence time affect the concentration of micropollutants in biochar produced from sewage sludge. The micropollutants targeted are those listed by the European Biochar Certificate (EBC) and by the International Biochar Institution (IBI), including PAHs, PCDD/Fs, PCBs and VOCs. In addition, per- and poly-fluoroalkyl substances (PFAS) are also considered due to their presence in sewage sludge. The findings suggest that higher pyrolysis temperatures reduce micropollutant levels. Moreover, the injection of a carrier gas (N2 or CO2) during the pyrolysis and cooling processes effectively lowers PAHs and PCDD/Fs, by reducing the contact of biochar with oxygen, which is crucial in mitigating micropollutants. Nevertheless, limited available data impedes an assessment of the impact of these parameters on PFAS in biochar. In addition, further research is essential to understand the effects of carrier gas type, heating rate, and residence time in order to determine the optimal pyrolysis process parameters for generating clean biochar.