Platinum Demand and Potential Bottlenecks in the Global Green Transition: A Dynamic Material Flow Analysis.

Platinum, as a key catalytic material, is important for the global green transition due both to its current main use in autocatalysts and its increasing use in emerging and renewable energy technologies such as fuel cells and electrolyzers. In this study, we developed a dynamic material flow analysis model to characterize the global platinum cycle between 1975 and 2016 and to develop scenarios for future global platinum demand to 2050. Our results show that the autocatalyst and jewelry uses represent the most primary platinum use and possess the highest platinum stocks in use by 2016; however, when closed loop recycling is considered, the gross platinum demand from the glass industry would be the largest. Many socioeconomic (e.g., population and car ownership) and technological (e.g., engine and energy technologies) factors will affect the future demand for platinum in a global green transition. Our analysis concludes that, only in high demand scenarios and when fuel cell market penetration is high compared to the expected, the aggregate demand to 2050 will exceed the 2016 global platinum reserves. Improving the end of life collection and recycling rates would be important to address potential future supply risks due to geopolitical reasons. These demand scenarios and further mapping of the global platinum value chain can help inform government and industry policies on transportation and energy transition, platinum supply risk mitigation, and recycling capacity planning and technology development.

Tracking the Flow of Resources in Electronic Waste - The Case of End-of-Life Computer Hard Disk Drives.

Recovery of resources, in particular, metals, from waste flows is widely seen as a prioritized option to reduce their potential supply constraints in the future. The current waste electrical and electronic equipment (WEEE) treatment system is more focused on bulk metals, where the recycling rate of specialty metals, such as rare earths, is negligible compared to their increasing use in modern products, such as electronics. This study investigates the challenges in recovering these resources in the existing WEEE treatment system. It is illustrated by following the material flows of resources in a conventional WEEE treatment plant in Denmark. Computer hard disk drives (HDDs) containing neodymium-iron-boron (NdFeB) magnets were selected as the case product for this experiment. The resulting output fractions were tracked until their final treatment in order to estimate the recovery potential of rare earth elements (REEs) and other resources contained in HDDs. The results further show that out of the 244 kg of HDDs treated, 212 kg comprising mainly of aluminum and steel can be finally recovered from the metallurgic process. The results further demonstrate the complete loss of REEs in the existing shredding-based WEEE treatment processes. Dismantling and separate processing of NdFeB magnets from their end-use products can be a more preferred option over shredding. However, it remains a technological and logistic challenge for the existing system.

Towards increased recycling of household waste: Documenting cascading effects and material efficiency of commingled recyclables and biowaste collection.

Municipal solid waste (MSW) management remains a challenge, even in Europe where several countries now possess capacity to treat all arising MSW, while others still rely on unsustainable disposal pathways. In the former, strategies to reach higher recycling levels are affecting existing waste-to-energy (WtE) treatment infrastructure, by inducing additional overcapacity and this in turn rebounds as pressure on the waste and recyclable materials markets. This study addresses such situations by documenting the effects, in terms of resource recovery, global warming potential (GWP) and cumulative energy demand (CED), of a transition from a self-sufficient waste management system based on minimal separate collection and efficient WtE, towards a system with extended separate collection of recyclable materials and biowaste. In doing so, it tackles key questions: (1) whether recycling and biological treatment are environmentally better compared to highly efficient WtE, and (2) what are the implications of overcapacity-related cascading effects, namely waste import, when included in the comparison of alternative waste management systems. System changes, such as the implementation of kerbside separate collection of recyclable materials were found to significantly increase material recovery, besides leading to substantial GWP and CED savings in comparison to the WtE-based system. Bio-waste separate collection contributed with additional savings when co-digested with manure, and even more significantly when considering future renewable energy background systems reflecting the benefits induced by the flexible use of biogas. Given the current liberalization of trade in combustible waste in Europe, waste landfilling was identified as a short-to-medium-term European-wide waste management marginal reacting to overcapacity effects induced by the implementation of increased recycling strategies. When waste import and, consequently, avoided landfilling were included in the system boundary, additional savings of up to 700 kg CO2 eq. and 16 GJ eq. of primary energy per tonne of imported waste were established. Conditions, such as energy recovery efficiency, and thresholds beyond which import-related savings potentially turn into GWP burdens were also determined.

Central sorting and recovery of MSW recyclable materials: A review of technological state-of-the-art, cases, practice and implications for materials recycling.

Today's waste regulation in the EU comprises stringent material recovery targets and calls for comprehensive programs in order to achieve them. A similar movement is seen in the US where more and more states and communities commit to high diversion rates from landfills. The present paper reviews scientific literature, case studies and results from pilot projects, on the topic of central sorting of recyclable materials commonly found in waste from households. The study contributes, inter alia, with background understanding on the development of materials recovery, both in a historical and geographical perspective. Physical processing and sorting technology has reached a high level of maturity, and many quality issues linked to cross-contamination by commingling have been successfully addressed to date. New sorting plants tend to benefit from economies of scale, and innovations in automation and process control, which are targeted at curtailing process inefficiencies shown by operational practice. Technology developed for the sorting of commingled recyclables from separate collection is also being successfully used to upgrade residual MSW processing plants. The strongest motivation for central sorting of residual MSW is found for areas where source separation and separate collection is difficult, such as urban agglomerations, and can in such areas contribute to increasing recycling rates, either complementary to- or as a substitute for source separation of certain materials, such as plastics and metals.

Material flow analysis of NdFeB magnets for Denmark: a comprehensive waste flow sampling and analysis approach.

Neodymium-iron-boron (NdFeB) magnets have become highly desirable for modern hi-tech applications. These magnets, in general, contain two key rare earth elements (REEs), i.e., neodymium (Nd) and dysprosium (Dy), which are responsible for the very high strength of these magnets, allowing for considerable size and weight reduction in modern applications. This study aims to explore the current and future potential of a secondary supply of neodymium and dysprosium from recycling of NdFeB magnets. For this purpose, material flow analysis (MFA) has been carried out to perform the detailed mapping of stocks and flows of NdFeB magnets in Denmark. A novel element of this study is the value added to the traditionally practiced MFAs at national and/or global levels by complementing them with a comprehensive sampling and elemental analysis of NdFeB magnets, taken out from a sample of 157 different products representing 18 various product types. The results show that the current amount of neodymium and dysprosium in NdFeB magnets present in the Danish waste stream is only 3 and 0.2 Mg, respectively. However, this number is estimated to increase to 175 Mg of neodymium and 11.4 Mg of dysprosium by 2035. Nevertheless, efficient recovery of these elements from a very diverse electronic waste stream remains a logistic and economic challenge.

Bioenergy production from perennial energy crops: a consequential LCA of 12 bioenergy scenarios including land use changes.

In the endeavor of optimizing the sustainability of bioenergy production in Denmark, this consequential life cycle assessment (LCA) evaluated the environmental impacts associated with the production of heat and electricity from one hectare of Danish arable land cultivated with three perennial crops: ryegrass (Lolium perenne), willow (Salix viminalis) and Miscanthus giganteus. For each, four conversion pathways were assessed against a fossil fuel reference: (I) anaerobic co-digestion with manure, (II) gasification, (III) combustion in small-to-medium scale biomass combined heat and power (CHP) plants and IV) co-firing in large scale coal-fired CHP plants. Soil carbon changes, direct and indirect land use changes as well as uncertainty analysis (sensitivity, MonteCarlo) were included in the LCA. Results showed that global warming was the bottleneck impact, where only two scenarios, namely willow and Miscanthus co-firing, allowed for an improvement as compared with the reference (-82 and -45 t CO2-eq. ha⁻¹, respectively). The indirect land use changes impact was quantified as 310 ± 170 t CO2-eq. ha⁻¹, representing a paramount average of 41% of the induced greenhouse gas emissions. The uncertainty analysis confirmed the results robustness and highlighted the indirect land use changes uncertainty as the only uncertainty that can significantly change the outcome of the LCA results.

Environmental consequences of future biogas technologies based on separated slurry.

This consequential life cycle assessment study highlights the key environmental aspects of producing biogas from separated pig and cow slurry, a relatively new but probable scenario for future biogas production, as it avoids the reliance on constrained carbon cosubstrates. Three scenarios involving different slurry separation technologies have been assessed and compared to a business-as-usual reference slurry management scenario. The results show that the environmental benefits of such biogas production are highly dependent upon the efficiency of the separation technology used to concentrate the volatile solids in the solid fraction. The biogas scenario involving the most efficient separation technology resulted in a dry matter separation efficiency of 87% and allowed a net reduction of the global warming potential of 40%, compared to the reference slurry management. This figure comprises the whole slurry life cycle, including the flows bypassing the biogas plant. This study includes soil carbon balances and a method for quantifying the changes in yield resulting from increased nitrogen availability as well as for quantifying mineral fertilizers displacement. Soil carbon balances showed that between 13 and 50% less carbon ends up in the soil pool with the different biogas alternatives, as opposed to the reference slurry management.

Environmental assessment of existing and alternative options for management of municipal solid waste in Brazil.

Life cycle assessment (LCA) was used to evaluate and compare three different categories of management systems for municipal solid waste (MSW) in Brazil: (1) mixed waste direct disposal systems, (2) separate collection systems, based on wet-dry streams, and (3) mixed waste mechanical-biological systems, including materials recovery. System scenarios were built around main treatment techniques available and applicable in developing countries, and considered barriers as well as potential synergies between waste management and other industrial production. In the first category systems, we measured the impact magnitude of improper disposal sites (semi-controlled and controlled dumps) still used for approximately 40% of collected MSW, and found that sanitary landfills could decrease it 3-5 fold (e.g. GWP, from 1100-1200 to 250-450 kg CO2 eq. t-1 waste). As an alternative, waste incineration did not show significant benefits over sanitary landfilling, due to limitations in energy utilization and the low-carbon background electricity system. Category two of systems, revealed recycling benefits and the necessity as well as potential risks of biological treatment for wet streams. Simple wet-dry collection could result in relatively high levels of contamination in compost outputs, which should be mitigated by intensive pre- and post-treatment. Potential impact of air emissions from biological degradation processes was important even after anaerobic digestion processes. Biogas upgrading and use as vehicle fuel resulted in bigger savings compared to direct electricity production. Lastly, category three, mechanical-biological systems, displayed savings in most environmental impact categories, associated with materials recovery for recycling and refuse-derived fuel (RDF) production and utilization in cement manufacturing.

Biogas upgrading and utilization: Current status and perspectives.

Biogas production is an established sustainable process for simultaneous generation of renewable energy and treatment of organic wastes. The increasing interest of utilizing biogas as substitute to natural gas or its exploitation as transport fuel opened new avenues in the development of biogas upgrading techniques. The present work is a critical review that summarizes state-of-the-art technologies for biogas upgrading and enhancement with particular attention to the emerging biological methanation processes. The review includes comprehensive description of the main principles of various biogas upgrading methodologies, scientific and technical outcomes related to their biomethanation efficiency, challenges that have to be addressed for further development and incentives and feasibility of the upgrading concepts.

Characterization of Shredder Residues generated and deposited in Denmark.

This study presents a detailed characterization of Shredder residues (SR) generated and deposited in Denmark from 1990 to 2010. It represents approximately 85% of total Danish SR. A comprehensive sampling, size fractionation and chemical analysis was carried out on entire samples as well as on each individual size fraction. All significant elemental contents except oxygen were analyzed. The unexplained "balance" was subsequently explained by oxygen content in metal oxides, carbonates, sulphates and in organics, mainly cellulose. Using mass and calorific balance approaches, it was possible to balance the composition and, thereby, estimate the degree of oxidation of elements including metals. This revealed that larger fractions (>10mm, 10-4mm, 4-1mm) contain significant amount of valuable free metals for recovery. The fractionation revealed that the >10mm coarse fraction was the largest amount of SR being 35-40% (w/w) with a metal content constituting about 4-9% of the total SR by weight and the <1mm fine fraction constituted 27-37% (w/w) of the total weight. The lower heat value (LHV) of SR samples over different time periods (1990-2010) was between 7 and 17 MJ/kg, declining with decreasing particle size. The SR composition is greatly dependent on the applied shredding and post shredding processes at the shredding plants causing some variations. There are uncertainties related to sampling and preparation of samples for analyses due to its heterogeneous nature and uncertainties in the chemical analyses results (≈15-25%). This exhaustive characterization is believed to constitute hitherto the best data platform for assessing potential value and feasibility of further resource recovery from SR.

Energy implications of mechanical and mechanical-biological treatment compared to direct waste-to-energy.

Primary energy savings potential is used to compare five residual municipal solid waste treatment systems, including configurations with mechanical (MT) and mechanical-biological (MBT) pre-treatment, which produce waste-derived fuels (RDF and SRF), biogas and/or recover additional materials for recycling, alongside a system based on conventional mass burn waste-to-energy and ash treatment. To examine the magnitude of potential savings we consider two energy efficiency levels (state-of-the-art and best available technology), the inclusion/exclusion of heat recovery (CHP vs. PP) and three different background end-use energy production systems (coal condensing electricity and natural gas heat, Nordic electricity mix and natural gas heat, and coal CHP energy quality allocation). The systems achieved net primary energy savings in a range between 34 and 140 MJprimary/100 MJinput waste, in the different scenario settings. The energy footprint of transportation needs, pre-treatment and reprocessing of recyclable materials was 3-9.5%, 1-18% and 1-8% respectively, relative to total energy savings. Mass combustion WtE achieved the highest savings in scenarios with CHP production, nonetheless, MBT-based systems had similarly high performance if SRF streams were co-combusted with coal. When RDF and SRF was only used in dedicated WtE plants, MBT-based systems totalled lower savings due to inherent system losses and additional energy costs. In scenarios without heat recovery, the biodrying MBS-based system achieved the highest savings, on the condition of SRF co-combustion. As a sensitivity scenario, alternative utilisation of SRF in cement kilns was modelled. It supported similar or higher net savings for all pre-treatment systems compared to mass combustion WtE, except when WtE CHP was possible in the first two background energy scenarios. Recovery of plastics for recycling before energy recovery increased net energy savings in most scenario variations, over those of full stream combustion. Sensitivity to assumptions regarding virgin plastic substitution was tested and was found to mostly favour plastic recovery.

Life cycle assessment of an advanced bioethanol technology in the perspective of constrained biomass availability.

Among the existing environmental assessments of bioethanol, the studies suggesting an environmental benefit of bioethanol all ignore the constraints on the availability of biomass resources and the implications competition for biomass has on the assessment We show that toward 2030, regardless of whether a global or European perspective is applied, the amount of biomass, which can become available for bioethanol or other energy uses, will be physically and economically constrained. This implies that use of biomass or land for bioethanol production will most likely happen at the expense of alternative uses. In this perspective, we show that for the case of a new advanced bioethanol technology, in terms of reducing greenhouse emissions and fossil fuel dependency, more is lost than gained when prioritizing biomass or land for bioethanol. Technology pathways involving heat and power production and/or biogas, natural gas or electricity for transport are advantageous.

Use of life cycle assessment as decision-support tool for water reuse and handling of residues at a Danish industrial laundry.

This analysis presents the results of a life cycle assessment (LCA) carried out on six alternative options for the recycling of water at a Danish industrial laundry for workwear. The study focuses on the handling and disposal of the wet residues generated when wastewater is treated for recycling, and in accounting for long-term potential toxicity impacts. The analysed options are a combination of two water-upgrading technologies: biofilter and ultrafiltration, and three residue disposal alternatives: biogas followed by incineration of sludge at local wastewater treatment plant, thermal vitrification treatment for production of vitrified sand, and mineralization in a sludge bed. It is concluded from the results that with the current Danish environmental policy priorities, the environmental impacts of highest priority are the toxicity effects derived from the presence of heavy metals in the residues. Heavy metals originate from the dirt in the workwear that is washed in the laundry. It is further concluded that the studied water treatment technologies satisfy both the need of clean water for recycling and simultaneously help controlling a safe disposal of pollutants by concentration of the residues. The results of the study also confirm the potential of LCA as a decision-support tool for assisting water recycling initiatives and for residue handling management. The handling of residues has been identified as a stage of the water recycling strategy that bears important environmental impacts. This holistic perspective provided by LCA can be used as input for the definition of environmental management strategies at an industrial laundry, and the prioritization of investments to the environmental profile of laundry processes. In this case-study, the results of the LCA are made operational by, for example, selecting the water treatment technology which is associated wih a safe disposal of the wet residue. It is important to bear in mind that such prioritization depends on national boundary conditions. In the case study analysed, the boundary conditions steer the weighing of the environmental impacts, following the current Danish environmental policy priorities.