Early warnings from automatic milk yield monitoring with online synergistic control.

Sensors play a crucial role in the future of dairy farming. Modern dairy farms today are equipped with many different sensors for milk yield, body weight, activity, and even milk composition. The challenge, however, is to translate signals from these sensors into relevant information for the farmer. Because the measured values for an individual cow show nonstationary behavior, the concepts of statistical process control, which are commonly used in industry, cannot be used directly. The synergistic control concept overcomes this problem by on-line (real-time) modeling of the process and application of statistical process control to the residuals between the measured and modeled values. In this study, the synergistic control concept was developed and tested for early detection of anomalies in dairy cows based on detection of shifts in milk yield. Compared with the combination of visual observation and milk conductivity measurements, the developed strategy had a sensitivity of 63% for detecting clinical mastitis. Consequently, this technique could have added value on many farms, as it extracts practical information out of inexpensive data that are already available. As it can be easily extended to other measured parameters, the technique shows potential for early detection of other nutrition and health problems.

Interaction between ascites susceptibility and CO(2) during the second half of incubation of two broiler lines: the effect on post-hatch development and ascites mortality.

1. The aim of this study was to investigate if genetic predisposition to ascites interacts with changed incubation conditions, and how this might affect the post-hatch performance and ascites susceptibility. 2. An ascites sensitive (A) and resistant (E) broiler line were incubated under standard or high CO(2) conditions (up to 4%) from embryonic d 10 onwards. After hatch, chicks were exposed to cold from the 15th day of the rearing period to increase the incidence of ascites. 3. The A line had a higher post-hatch body weight from week three, higher blood pCO(2) from d 21, higher haematocrit at d 35 and d 42, and higher plasma corticosterone concentration from d 21 onwards, compared with the E line, regardless of incubation conditions, supporting the given selection criteria. Ascites mortality did not, however, differ between lines. 4. Incubation under high CO(2) conditions during the second half of incubation increased the ascites mortality, decreased body weight from week 4 onwards, affected venous blood pCO(2), decreased blood pO(2) from d 31, increased haematocrit at d 35 and d 42, and lowered the thyroxine and triiodothyronine concentrations at most sampling days. These effects were observed in both lines. The results suggested a metabolic programming of CO(2) incubated chickens which affected ascites susceptibility.

The assessment of viscosity measurements on the albumen of consumption eggs as an indicator for freshness.

Viscosity values of albumen reported in the literature are difficult to compare because different shear rates and different methods of sample preparation have been adopted. Therefore, we first investigated the effect of shear rate on the viscosity measurements of thick albumen. For intact albumen, a large intersample fluctuation in viscosity with increasing shear rate was observed. Furthermore, a large hysteresis effect was observed, indicating that the structural properties were substantially altered by the rotational behavior of the rotor. From this, we concluded that to obtain reliable measurements, the albumen needed to be mixed. After mixing, a smooth evolution in viscosity with increasing shear rate was observed. Compared with intact albumen, the hysteresis effect was smaller but still present. We next investigated the correlation between albumen viscosity and Haugh units. For this, we compared the viscosity of fresh eggs with the viscosity of eggs stored for 24 d at a temperature of 18°C. The Haugh units were first determined, and the viscosity was next determined on mixed albumen at a shear rate of 200 rad/s. Mean viscosity equaled 0.0304 and 0.0181 Pa/s for fresh eggs and eggs stored for 24 d, respectively. The decrease in viscosity during storage was significant (α = 0.05). Furthermore, we observed that the correlation between Haugh units and viscosity measured on the same egg was low. Fresh eggs having comparable Haugh units differed substantially in their measured viscosities, whereas for stored eggs, the Haugh units differed substantially but the viscosities were comparable. It is unlikely that the very large variation in rheological properties observed among fresh eggs reflects the natural variation in albumen freshness present after lay. Results suggest that these differences were partly due to the structural changes caused by albumen sampling and by the turning motion of the rotor. We conclude that determination of the rheological properties of albumen is practically infeasible and that albumen viscosity cannot be used as an index for albumen freshness.

The transmission color value: a novel egg quality measure for recording shell color used for monitoring the stress and health status of a brown layer flock.

Stress and diseases have the potential to influence the deposition of eggshell pigmentation during egg formation. Therefore, defining the shell color of eggs on a daily basis could be a representative method for monitoring stress or health status of a flock and maintaining good performance. A novel way of measuring eggshell color based on visible-near infrared transmission spectroscopy transmission spectra was defined: the transmission color value (TCV). The TCV was calculated as the ratio between the transmission at 643 nm (maximum absorbance of the pigmentation molecule protoporphyrin IX) and the transmission at 610 nm (a reference wavelength). Experiments were carried out to investigate the relevance of TCV for monitoring flock stress and health or even anticipating any factors unfavorable to performance. In 2 small experimental flocks, deliberate heat stress challenges were applied. A medium-scale experimental flock in an aviary was monitored on a daily basis during the whole productive period. From the deliberate heat stress challenges, it was seen that stress had a significant effect on eggshell pigmentation. This observation was confirmed in a daily monitored flock, in which, for example, an infectious bronchitis infection occurred. These stress situations were quickly reflected by an increased TCV value: more transmission due to less pigmentation and hence less absorbance at the pigmentation wavelength. Furthermore, for the observed problems in the daily monitoring, the TCV value signaled the problem earlier (4 d) than the average egg weight or even signaled when the other parameters did not signal anything. Measuring the TCV of all eggs produced on a daily basis provides relevant information on the stress or health status of a flock of brown layers. This could be used as an early detection of stress situations or emerging diseases, even before important quality and health damage can occur.

Interaction between ascites susceptibility and CO during the second half of incubation of two broiler lines. Effect on embryonic development and hatching process.

1. Because CO(2) during the second half of incubation is known to influence air cell and blood gases, and embryo development, it is postulated that post-hatch development and ascites sensitivity could also be influenced. 2. An ascites susceptible (A) and an ascites resistant (E) broiler line were incubated under standard incubation or high CO(2) conditions (up to 4%) from embryonic day (ED) 10 onwards. The embryonic development and the hatching process of these two lines were compared when incubated under standard or high CO(2) conditions from over the second half of incubation. 3. The A line, selected for high post-hatch growth rate, exhibited a higher relative embryo weight from ED10 until ED16, which was supported by a higher air cell pCO(2), lower air cell pO(2), higher corticosterone and thyroid hormones and earlier hatching time. 4. Incubation under high CO(2) increased air cell pCO(2), retarded yolk consumption, and decreased glycogen concentration in the liver at hatch. Hatchability decreased in both lines when incubated under high CO(2), due to an increased late mortality of embryos that died before IP. 5. These results suggest that the development and metabolism of CO(2)-incubated embryos differ from control incubated embryos.

The effect of nonventilation during early incubation on the embryonic development of chicks of two commercial broiler strains differing in ascites susceptibility.

Despite thorough selection during the last decade, the incidence of ascites is still high in modern broiler strains. Although ascites occurs mostly at the end of the rearing period, there are indications that the etiology of this problem may have started during embryonic development. Recent studies have shown that the post-hatch performance of the broiler chick might be influenced by changing the environmental conditions in the incubator during embryonic development. This study investigated the effect of increasing incubator CO(2) concentration up to 0.7%, by nonventilation during the first 10 d of incubation, on the embryonic development of 2 commercial broiler strains (Cobb and SAS) differing in their susceptibility for ascites syndrome. The Cobb strain is suspected to be less susceptible than the SAS strain. Overall, the chick embryos of the Cobb strain had a faster development than those of the SAS strain as expressed by their higher BW from embryonic day (ED)10 until ED18. Nonventilation stimulated embryonic development resulting in higher embryonic BW, early hatch, and narrower spread of hatch in both strains. In the SAS strain, nonventilation improved hatchability by more than 10%. Gas composition of the air cell in the egg of the nonventilation groups (both Cobb and SAS) had higher partial pressure of CO(2) and lower partial pressure of O(2) from ED11 until ED14 compared with the ventilation groups. During the entire incubation period, partial pressure of CO(2) was higher in eggs of the Cobb strain compared with the SAS strain. Plasma triiodothyronine, thyroxine, and corticosterone levels were different at the end of the incubation period and during hatching due to nonventilation at the beginning of incubation. It is concluded that nonventilation during the first 10 d of incubation had a stimulatory effect on embryonic development of the 2 broiler strains with no effect of heart weights but with effects on hormone levels, air cell pressures, and hatching parameters.

Comparison of a modern broiler and layer strain during embryonic development and the hatching process.

1. This research focused on the embryonic development of broiler and layer embryos. 2. Egg, embryo and yolk weights were measured and partial pressure of gases in the air cell and blood were analysed at several embryonic ages. The static stiffness of the eggshell was measured before the start of incubation and at embryonic day (ED) 18 to register the change in shell strength. Times of internal pipping (IP), external pipping (EP) and hatch were recorded. Plasma corticosterone, triiodothyronine and thyroxine concentrations were determined. 3. Relative egg weight loss was higher in layer eggs. Before ED16, layer embryos showed a slower development which was reflected in lower (relative) embryo weight, lower air cell and blood pCO(2) and higher air cell O(2). From ED16 onwards, relative growth rate accelerated in the layer strain; as a consequence the difference in relative yolk-free chick weight at hatch had disappeared between strains. 4. Differences in physiological events necessary for hatching (thyroid hormones, corticosterone, air cell pCO(2)) are most probably responsible for the observed differences in timing of pipping and hatching events between layer and broilers.

Albumen freshness assessment by combining visible near-infrared transmission and low-resolution proton nuclear magnetic resonance spectroscopy.

Recently, some nondestructive methods for the assessment of albumen freshness were developed. Among others, visible near-infrared transmission spectroscopy and low-resolution proton nuclear magnetic resonance (LR (1)H NMR) measurements were proposed. This study was performed to evaluate the potential of the combined measurement of visible near-infrared transmission spectroscopy and LR (1)H NMR measurements for the assessment of albumen freshness. Our results show that solely based on the transmission measurements, a good estimation of albumen freshness can be achieved. Based on LR (1)H NMR measurements, an estimation of albumen freshness can be achieved if larger egg collectives are used. However, when individual eggs are considered, only a moderate estimation is feasible. Finally, it was observed that combining both spectroscopic techniques did not improve the assessment of albumen freshness when compared solely to transmission measurements.

Use of the Foodtexture Puff Device to monitor milk coagulation.

The further automation of cheese-making on an industrial level requires the development of sensor devices to monitor the gelation process and especially the firming phase. In this paper, the Foodtexture Puff Device (FPD) is tested for its ability to monitor the gelation process by comparing it with classical rheometry (G' and G'') in a series of coagulations at different initial milk pH (6.01 to 6.61). The FPD measures the deformation of the surface of the milk during coagulation after applying an air puff directed on this surface. The maximal and minimal deformation values and the deformation range were calculated. A nonlinear model of the registered characteristics with the time point from adding rennet until the end of the gelation process was fitted on the FPD data and also on the classic rheology parameters. It was concluded that the FPD monitored the coagulation process in the same way as the rheology. Moreover, the start point of the coagulation process as well as the strength of the coagulum could be estimated nondestructively. Therefore, the presented technology together with the nonlinear model may be a basis for the development of an industrial monitoring device.

The influence of line and laying period on the relationship between different eggshell and membrane strength parameters.

We investigated the correlations between different eggshell and membrane strength parameters and their changes over time. Eggshell and membrane characteristics were measured for 2 different lines of laying hens, Hisex Brown and Bovans Brown, from wk 33 up to wk 78. Several parameters were investigated: 2 parameters concerning total eggshell strength (static and dynamic stiffness), 1 structural parameter (i.e., eggshell thickness), 2 parameters describing the material characteristics of the shell [dynamic Young's modulus (EM) and nitrogen content], and 3 parameters to measure the membrane characteristics (attachment force breaking strength and nitrogen content). This study shows that the correlations among parameters change during the laying period and among lines. The EM of the eggshell increased during the laying period for the Hisex line. No difference was observed in case of the Bovans line. In general, a negative correlation was obtained between eggshell thickness and the EM. The correlation between static and dynamic stiffness increased during lay. Finally, the attachment force and breaking strength of the membranes declined during the laying period.

Semiautonomous development of the extraembryonic membranes in the chicken embryo.

Based on an old paradigm that the extra-embryonic membranes develop semiautonomously from the embryo, it can also be postulated that subembryonic fluid (SEF) will be formed semiautonomously against embryonic growth, because the formation of SEF is mediated by the yolk sac membrane. In this study, we interfered in the development of SEF or the embryo. The acoustic resonance technique (which measures the resonant frequency of an excited egg) was used as a nondestructive tool to monitor the development of SEF. In the first experiment, in which the embryo was killed chemically with NaN3, it was proven that the formation of SEF continued, even when the embryo was killed after the initiation of the growth of the yolk sac membrane. In the second experiment, in which the development of SEF was inhibited chemically with amiloride, it was shown that the embryo developed further, although SEF formation was inhibited. In the last experiment, it was shown that the age of the flock affected the development of the embryo and the sudden decrease of the resonant frequency in a different way. However, some presetting conditions, such as storage, may affect both in a similar way. Our results further strengthen the idea that the formation of SEF develops semiautonomously against embryonic development by using the nondestructive acoustic resonance technique as an indirect method to monitor yolk sac membrane formation.

Monitoring of eggshell breakage and eggshell strength in different production chains of consumption eggs.

We first tried to monitor the critical points for eggshell breakage in different logistic chains. Second, we examined whether there was a difference in eggshell strength among eggs produced in different housing systems. Finally, we developed a model to investigate the relation between eggshell strength and the likelihood of an egg cracking during handling and grading. Four logistic chains with different housing systems (battery cages, furnished cages, aviary, and free-range), all housing Bovans Goldline chickens in their mid-lay (45 wk), were compared. In every chain, a randomized set of 1,500 eggs was sampled, and the strength was defined. At every critical point in every logistic chain, the eggs were reexamined for breakage. The classic and furnished cage systems showed the highest percentage of breakage directly at point of lay (6.73 and 10.72%), whereas the other systems showed lower breakage (1.94% in the aviary and 1.99% in the free-range system). Further, in the logistic chain, grading and packing of the eggs generated the second highest percentage of breakage (from 1.50 to 2.65%). Breakage due to transportation ranged from 0.16 to 2.65%. There was a significant difference among the eggshell strength (shell stiffness and damping ratio) of eggs from chickens in different housing systems, showing eggs from chickens in the aviary system to be stronger than cage eggs (classic and furnished) and free-range eggs to be weaker than the other eggs. A significant correlation was found between eggshell strength and the likelihood of breakage in the production chains. In conclusion, it was first shown that, besides the laying, packing of the eggs is a critical point in the logistic chain of consumption eggs; second, the strength of the eggs in the different housing systems differed, and, finally, the eggshell stiffness and damping ratio of consumption eggs are an acceptable measure for rapid eggshell quality assessment and could provide a good predictive value for eggshell breakage in all types of table egg production chains.

Dirt detection on brown eggs by means of color computer vision.

In the last 20 yr, different methods for detecting defects in eggs were developed. Until now, no satisfying technique existed to sort and quantify dirt on eggshells. The work presented here focuses on the design of an off-line computer vision system to differentiate and quantify the presence of different dirt stains on brown eggs: dark (feces), white (uric acid), blood, and yolk stains. A system that provides uniform light exposure around the egg was designed. In this uniform light, pictures of dirty and clean eggs were taken, stored, and analyzed. The classification was based on a few standard logical operators, allowing for a quick implementation in an online set-up. In an experiment, 100 clean and 100 dirty eggs were used to validate the classification algorithm. The designed vision system showed an accuracy of 99% for the detection of dirt stains. Two percent of the clean eggs had a light-colored eggshell and were subsequently mistaken for showing large white stains. The accuracy of differentiation of the different kinds of dirt stains was 91%. Of the eggs with dark stains, 10.81% were mistaken for having bloodstains, and 33.33% of eggs with bloodstains were mistaken for having dark stains. The developed system is possibly a first step toward an on line dirt evaluation technique for brown eggs.

Comparison of three lines of broiler breeders differing in ascites susceptibility or growth rate. 1. Relationship between acoustic resonance data and embryonic or hatching parameters.

Ascites is a prevalent cardiovascular disease among modern broilers with negative impacts on production and animal welfare. The peak of mortality due to ascites occurs at the end of the growing period, but the etiology of this problem may start during embryonic development. A few recent reports have demonstrated that the signs of ascites susceptibility are manifested during the late stages of incubation. In the current study, we used a nondestructive method based on egg acoustic resonance parameters [resonant frequency (RF) and damping] to establish a relationship between embryo physiological events during early development in broiler eggs and susceptibility to ascites. The hatching eggs of 3 broiler lines differing in ascites susceptibility were used for this study: ascites-resistant dam line (DAR), ascites-sensitive dam line (DAS), and ascites-sensitive sire line (SASL). These lines were selected on the basis of fast growth, high breast meat yield, and ascites induction at low temperatures such that the order of ascites susceptibility in terms of mortality was SASL >> DAS > DAR. Eggs were incubated under standard conditions in forced-draft incubators. We measured egg weights at setting, albumen pH, Haugh units (HU) at setting, and embryo weights at d 11 and 18, at internal pipping (IP), and at hatch. The durations of IP, external pipping (EP), and hatching were also determined. At 2 hourly periods during incubation, egg RF and damping were also measured. There were differences in egg weights between DAR and SASL vs. DAS, but albumen HU, albumen pH, and the ratio of yolk weight to egg weight were similar. There were differences in RF, damping, embryonic growth rates, and hatching events. Changes in resonant frequency and damping, which certainly suggest eggshell differences among lines, were not totally related to variations in physiological events during early and late embryonic development. A comparison between DAR and DAS, between DAS and SASL, or DAR and SASL indicates that sensitivity to ascites and selection for rapid growth rate in ascites-sensitive lines have different effects on embryonic parameters. We concluded that the sensitivity of broiler breeders to ascites does not influence egg internal quality, but the occurrence of ascites sensitivity in broilers could not be reliably predicted by early in ovo acoustic resonance parameters and hatching events.

Quantitative characterization of hydration state and destructuring effect of monosaccharides and disaccharides on water hydrogen bond network.

Terahertz time-domain attenuated total reflection measurements of monosaccharide (glucose and fructose) and disaccharide (sucrose and trehalose) solutions from 0.146 M to 1.462 M were performed to evaluate (1) the hydration state and (2) the destructuring effect of saccharide solutes on the hydrogen bond (HB) network. Firstly, the extent of hydration water was determined by the decreased amount of bulk water with picosecond relaxation time that was replaced by that with much longer orientational relaxation time. As a result, we found glucose and trehalose exhibits stronger hydration capacity than fructose and sucrose, respectively, despite of the same number of the hydroxyl groups. For each saccharide, the hydration number tended to decrease with solute concentration. Secondly, the destructuring effect of these saccharide solutes on the HB network of the surrounding bulk water was discussed from the perspective of the fraction of non-hydrogen-bonded (NHB) water isolated from the HB network. We found the fraction of NHB water molecules that are not engaged in the HB network monotonously increased with saccharide concentration, indicating saccharide solutes promote the disruption of the water HB network. However, no noticeable differences were confirmed in the fraction of NHB water between glucose and fructose or between sucrose and trehalose. In contrast to hydration number, the number of NHB water produced by a single saccharide solute was less dependent on solute concentration, and three monosaccharide/disaccharide solutes were found to produce one/two NHB water molecules.

Monitoring embryo development in chicken eggs using acoustic resonance analysis.

Early embryonic development was monitored using acoustic resonance frequency analysis. Based on the course of the resonance frequency (RF) of a chicken egg during incubation, detection of viable and infertile eggs or eggs in which the embryo died during the first days of incubation was possible at the beginning of day 5. A sudden decrease of the RF of viable eggs was noticed after 96-104 h of incubation, whereas infertile eggs or eggs in which the embryo died during the first days of incubation showed a smooth, continuous increase of RF during the entire period of observation. Furthermore, the interruption of the embryonic development by cold storage after 24 or 84 h of incubation delayed the moment of decreasing RF. This proves that the sudden decrease of RF corresponds to a certain stage of development. This application of acoustic resonance frequency analysis offers the potential of early, automatic detection of inviable embryo's in eggs during incubation.

Predictive microbiology in a dynamic environment: a system theory approach.

The main factors influencing the microbial stability of chilled prepared food products for which there is an increased consumer interest-are temperature, pH, and water activity. Unlike the pH and the water activity, the temperature may vary extensively throughout the complete production and distribution chain. The shelf life of this kind of foods is usually limited due to spoilage by common microorganisms, and the increased risk for food pathogens. In predicting the shelf life, mathematical models are a powerful tool to increase the insight in the different subprocesses and their interactions. However, the predictive value of the sigmoidal functions reported in the literature to describe a bacterial growth curve as an explicit function of time is only guaranteed at a constant temperature within the temperature range of microbial growth. As a result, they are less appropriate in optimization studies of a whole production and distribution chain. In this paper a more general modeling approach, inspired by system theory concepts, is presented if for instance time varying temperature profiles are to be taken into account. As a case study, we discuss a recently proposed dynamic model to predict microbial growth and inactivation under time varying temperature conditions from a system theory point of view. Further, the validity of this methodology is illustrated with experimental data of Brochothrix thermosphacta and Lactobacillus plantarum. Finally, we propose some possible refinements of this model inspired by experimental results.

Computer aided microbial safety design of food processes.

To reduce the time required for product development, to avoid expensive experimental tests, and to quantify safety risks for fresh products and the consequence of processing there is a growing interest in computer aided food process design. This paper discusses the application of hybrid object-oriented and rule-based expert system technology to represent the data and knowledge of microbial experts and food engineers. Finite element models for heat transfer calculation routines, microbial growth and inactivation models and texture kinetics are combined with food composition data, thermophysical properties, process steps and expert knowledge on type and quantity of microbial contamination. A prototype system has been developed to evaluate changes in food composition, process steps and process parameters on microbiological safety and textual quality of foods.

Changing albumen-membrane adhesive forces during early embryonic development.

Using acoustic resonance analysis, it is possible to detect embryonic development. In fertile eggs, the resonant frequency suddenly decreases after about 100 h of incubation. Previous research has shown that this decrease coincides with changing mechanical properties of the albumen near the shell, caused by the formation of subembryonic fluid (SEF). In the present experiment, the adhesive forces between the shell, the membranes, and the albumen were measured before and after the decrease in the resonant frequency. The adhesive forces between shell and outer membrane and between the 2 membranes remained constant, whereas the adhesive force between the inner membrane and the albumen, indirectly measured by a Kjeldahl analysis, increased significantly. Whether the decrease in resonant frequency is caused by the increase of adhesive force between albumen and inner membrane or by the changed properties of the membranes (both of which are altered by dehydration of the albumen) is still open for discussion.