Design and Application of a Gas Diffusion Electrode (GDE) Cell for Operando and In Situ Studies.

Presented here is an electrochemical three-electrode Gas Diffusion Electrode (GDE) cell tailored for operandoand in situ investigations of electrocatalytic processes, with a particular focus on X-ray scattering studies. The optimized cell is engineered to accommodate the minimal sample-detector distances requisite for comprehensive X-ray total scattering investigations. An in-depth understanding of catalytic processes requires their study under 'working' conditions. Configured as a flow-cell, the setup therefore enables the examination of electrocatalysts under high current densities and associated gas evolution phenomena, particularly pertinent for reactions like the oxygen evolution reaction (OER). Notably, its transparency simplifies cell alignment, troubleshooting, and facilitates scans through the catalyst layer, crucial for background corrections. Demonstrating its versatility, we showcase its utility through Small Angle X-ray Scattering (SAXS), X-ray Diffraction (XRD), and X-ray Pair Distribution Function (PDF) analyses of total scattering data.

Examining the Structure Sensitivity of the Oxygen Evolution Reaction on Pt Single-Crystal Electrodes: A Combined Experimental and Theoretical Study.

In the present work we investigate the structure sensitivity of the oxygen evolution reaction (OER) combining electrochemistry, in situ spectroscopy and density functional theory calculations. The intrinsic difficulty of such studies is the fact that at electrode potentials where the OER is observed, the electrode material is highly oxidized. As a consequence, the surface structure during the reaction is in general ill-defined and only scarce knowledge exists concerning the structure-activity relationship of this important reaction. To alleviate these challenging conditions, we chose as starting point well-defined Pt single-crystal electrodes, which we exposed to well-defined conditioning before studying their OER rate. Using this approach, a potential region is identified where the OER on Pt is indeed structure-sensitive with Pt(100) being significantly more active than Pt(111). This experimental finding is in contrast to a DFT analysis of the adsorption strength of the reaction intermediates O*, OH*, and OOH* often used to plot the activity in a volcano curve. It is proposed that as a consequence of the highly oxidizing conditions, the structure-sensitive charge-transfer resistance through the interface determines the observed reaction rate.

Testing a Silver Nanowire Catalyst for the Selective CO2 Reduction in a Gas Diffusion Electrode Half-cell Setup Enabling High Mass Transport Conditions.

In this work, we discuss the application of a gas diffusion electrode (GDE) setup for benchmarking electrocatalysts for the reductive conversion of CO2 (CO2 RR: CO2 reduction reaction). Applying a silver nanowire (Ag-NW) based catalyst, it is demonstrated that in the GDE setup conditions can be reached, which are relevant for the industrial conversion of CO2 to CO. This reaction is part of the so-called 'Rheticus' process that uses the CO for the subsequent production of butanol and hexanol based on a fermentation approach. In contrast to conventional half-cell measurements using a liquid electrolyte, in the GDE setup CO2 RR current densities comparable to technical cells (>100 mA cm-2) are reached without suffering from mass transport limitations of the CO2 reactant gas. The results are of particular importance for designing CO2 RR catalysts exhibiting high faradaic efficiencies towards CO at technological reaction rates.

Single Graphene Layer on Pt(111) Creates Confined Electrochemical Environment via Selective Ion Transport.

Graphene is a promising candidate for an ideal membrane material. Its ultralow (one-atomic) thickness potentially provides high permeation and at the same time high selectivity. Here, it is shown that these properties can be used to create a confined, two-dimensional electrochemical environment between a graphene layer and a single-crystal Pt(111) surface. The well-defined fingerprint voltammetric characteristics of Pt(111) provide an immediate information about the penetration and intercalation of ions into the confined space. These processes are shown to be highly selective.

The effect of particle proximity on the oxygen reduction rate of size-selected platinum clusters.

The diminished surface-area-normalized catalytic activity of highly dispersed Pt nanoparticles compared with bulk Pt is particularly intricate, and not yet understood. Here we report on the oxygen reduction reaction (ORR) activity of well-defined, size-selected Pt nanoclusters; a unique approach that allows precise control of both the cluster size and coverage, independently. Our investigations reveal that size-selected Pt nanoclusters can reach extraordinarily high ORR activities, especially in terms of mass-normalized activity, if deposited at high coverage on a glassy carbon substrate. It is observed that the Pt cluster coverage, and hence the interparticle distance, decisively influence the observed catalytic activity and that closely packed assemblies of Pt clusters approach the surface activity of bulk Pt. Our results open up new strategies for the design of catalyst materials that circumvent the detrimental dispersion effect, and may eventually allow the full electrocatalytic potential of Pt nanoclusters to be realized.

Nanocomposite Concept for Electrochemical In Situ Preparation of Pt-Au Alloy Nanoparticles for Formic Acid Oxidation.

Herein, we report a straightforward approach for the in situ preparation of Pt-Au alloy nanoparticles from Pt + xAu/C nanocomposites using monometallic colloidal nanoparticles as starting blocks. Four different compositions with fixed Pt content and varying Pt to Au mass ratios from 1:1 up to 1:7 were prepared as formic acid oxidation reaction (FAOR) catalysts. The study was carried out in a gas diffusion electrode (GDE) setup. It is shown that the presence of Au in the nanocomposites substantially improves the FAOR activity with respect to pure Pt/C, which serves as a reference. The nanocomposite with a mass ratio of 1:5 between Pt and Au displays the best performance during potentiodynamic tests, with the electro-oxidation rates, overpotential, and poisoning resistance being improved simultaneously. By comparison, too low or too high Au contributions in the nanocomposites lead to an unbalanced performance in the FAOR. The combination of operando small-angle X-ray scattering (SAXS), scanning transmission electron microscopy (STEM) elemental mapping, and wide-angle X-ray scattering (WAXS) reveals that for the nanocomposite with a 1:5 mass ratio, a conversion between Pt and Au from separate nanoparticles to alloy nanoparticles occurs during continuous potential cycling in formic acid. By comparison, the nanocomposites with lower Au contents, for example, 1:2, exhibit less in situ alloying, and the concomitant performance improvement is less pronounced. On applying identical location transmission electron microscopy (IL-TEM), it is revealed that the in situ alloying is due to Pt dissolution and re-deposition onto Au as well as Pt migration and coalescence with Au nanoparticles.

The Gas Diffusion Electrode Setup as Straightforward Testing Device for Proton Exchange Membrane Water Electrolyzer Catalysts.

Hydrogen production from renewable resources and its reconversion into electricity are two important pillars toward a more sustainable energy use. The efficiency and viability of these technologies heavily rely on active and stable electrocatalysts. Basic research to develop superior electrocatalysts is commonly performed in conventional electrochemical setups such as a rotating disk electrode (RDE) configuration or H-type electrochemical cells. These experiments are easy to set up; however, there is a large gap to real electrochemical conversion devices such as fuel cells or electrolyzers. To close this gap, gas diffusion electrode (GDE) setups were recently presented as a straightforward technique for testing fuel cell catalysts under more realistic conditions. Here, we demonstrate for the first time a GDE setup for measuring the oxygen evolution reaction (OER) of catalysts for proton exchange membrane water electrolyzers (PEMWEs). Using a commercially available benchmark IrO2 catalyst deposited on a carbon gas diffusion layer (GDL), it is shown that key parameters such as the OER mass activity, the activation energy, and even reasonable estimates of the exchange current density can be extracted in a realistic range of catalyst loadings for PEMWEs. It is furthermore shown that the carbon-based GDL is not only suitable for activity determination but also short-term stability testing. Alternatively, the GDL can be replaced by Ti-based porous transport layers (PTLs) typically used in commercial PEMWEs. Here a simple preparation is shown involving the hot-pressing of a Nafion membrane onto a drop-cast glycerol-based ink on a Ti-PTL.

Accessing the Inaccessible: Analyzing the Oxygen Reduction Reaction in the Diffusion Limit.

The oxygen reduction reaction (ORR) is one of the key processes in electrocatalysis. In this communication, the ORR is studied using a rotating disk electrode (RDE). In conventional work, this method limits the potential region where kinetic (mass transport free) reaction rates can be determined to a narrow range. Here, we applied a new approach, which allows us to analyze the ORR rates in the diffusion-limited potential region of high mass transport. Thus, for the first time, the effect of anion adsorption on the ORR can be studied at such potentials.

Gas diffusion electrode setup for catalyst testing in concentrated phosphoric acid at elevated temperatures.

We present a detailed description of the construction and testing of an electrochemical cell setup allowing the investigation of a gas diffusion electrode containing carbon supported high surface area catalysts. The setup is designed for measurements in concentrated phosphoric acid at elevated temperature, i.e., very close to the actual conditions in high temperature proton exchange membrane fuel cells (HT-PEMFCs). The cell consists of a stainless steel flow field and a PEEK plastic cell body comprising the electrochemical cell, which exhibits a three electrode configuration. The cell body and flow field are braced using a KF-25 vacuum flange clamp, which allows an easy assembly of the setup. As demonstrated, the setup can be used to investigate temperature dependent electrochemical processes on high surface area type electrocatalysts, but it also enables quick screening tests of HT-PEMFC catalysts under realistic conditions.

Design and test of a flexible electrochemical setup for measurements in aqueous electrolyte solutions at elevated temperature and pressure.

We present a detailed description of the construction and testing of an electrochemical cell allowing measurements at elevated temperature and pressure. The cell consists of a stainless steel pressure vessel containing the electrochemical glass cell exhibiting a three electrode configuration. The design of the working electrode is inspired by conventional rotating disk electrode setups. As demonstrated, the setup can be used to investigate temperature dependent electrochemical processes on polycrystalline platinum and also high surface area type electrocatalysts.

Design, development, and demonstration of a fully LabVIEW controlled in situ electrochemical Fourier transform infrared setup combined with a wall-jet electrode to investigate the electrochemical interface of nanoparticulate electrocatalysts under reaction conditions.

We present a detailed description of the construction of an in situ electrochemical ATR-FTIR setup combined with a wall-jet electrode to investigate the electrocatalytic properties of nanoparticulate catalysts in situ under controlled mass transport conditions. The presented setup allows the electrochemical interface to be probed in combination with the simultaneous determination of reaction rates. At the same time, the high level of automation allows it to be used as a standard tool in electrocatalysis research. The performance of the setup was demonstrated by probing the oxygen reduction reaction on a platinum black catalyst in sulfuric electrolyte.