Physical and Mechanical Behavior of New Ternary and Hybrid Eco-Cements Made from Construction and Demolition Waste.

Construction and demolition waste (CDW) currently constitutes a waste stream with growing potential use as a secondary raw material in the manufacture of eco-cements that offer smaller carbon footprints and less clinker content than conventional cements. This study analyzes the physical and mechanical properties of two different cement types, ordinary Portland cement (OPC) and calcium sulfoaluminate (CSA) cement, and the synergy between them. These cements are manufactured with different types of CDW (fine fractions of concrete, glass and gypsum) and are intended for new technological applications in the construction sector. This paper addresses the chemical, physical, and mineralogical characterization of the starting materials, as well as the physical (water demand, setting time, soundness, water absorption by capillary action, heat of hydration, and microporosity) and mechanical behavior of the 11 cements selected, including the two reference cements (OPC and commercial CSA). From the analyses obtained, it should be noted that the addition of CDW to the cement matrix does not modify the amount of water by capillarity with respect to OPC cement, except for Labo CSA cement which increases by 15.7%, the calorimetric behavior of the mortars is different depending on the type of ternary and hybrid cement, and the mechanical resistance of the analysed mortars decreases. The results obtained show the favorable behavior of the ternary and hybrid cements made with this CDW. Despite the variations observed in the different types of cement, they all comply with the current standards applicable to commercial cements and open up a new opportunity to improve sustainability in the construction sector.

Durability of Construction and Demolition Waste-Bearing Ternary Eco-Cements.

In recent years, the development of ternary cements has become a priority research line for obtaining cements with a lower carbon footprint, with the goal to contribute to achieve climate neutrality by 2050. This study compared ordinary Portland cement (OPC) durability to the performance of ternary cements bearing OPC plus 7% of a 2:1 binary blend of either calcareous (Hc) or siliceous (Hs) concrete waste fines and shatterproof glass. Durability was measured further to the existing legislation for testing concrete water absorption, effective porosity, pressurized water absorption and resistance to chlorides and CO2. The experimental findings showed that the 7% blended mortars performed better than the reference cement in terms of total and effective porosity, but they absorbed more pressurized water. They also exhibited lower CO2 resistance, particularly in the calcareous blend, likely due to its higher porosity. Including the binary blend of CDW enhanced chloride resistance with diffusion coefficients of 2.9 × 10-11 m2 s-1 (calcareous fines-glass, 7%Hc-G) and 1.5 × 10-11 m2 s-1 (siliceous fines-glass, 7%Hs-G) compared to the reference cement's 4.3 × 10-11 m2 s-1. The siliceous fines-glass blend out-performed the calcareous blend in all the durability tests. As the mortars with and without CDW (construction and demolition waste) performed to similar standards overall, the former were deemed viable for the manufacture of future eco-efficient cements.

Concrete/Glass Construction and Demolition Waste (CDW) Synergies in Ternary Eco-Cement-Paste Mineralogy.

The study described sought further understanding of the synergies in a mix of CDW pozzolans, containing (calcareous and siliceous) concrete and glass waste, used to prepare ternary eco-cement paste bearing 7% of the binary blend at concrete/glass ratios of 2:1 and 1:2. The mineralogical phases in the 2-day, 28-day, and 90-day cement matrices were identified and monitored using XRF, XRD-Rietveld, SEM-EDX, FT-IR, and NMR. The findings showed that changes in the reaction kinetics in the ternary blended pastes relative to OPC pastes depended on the nature of the recycled concrete and the glass content. Adding the binary mix bearing calcareous concrete (at a ratio of 2:1) favoured ettringite, portlandite, and amorphous phase formation, whilst the blends with siliceous concrete favoured C-S-H gel formation. Monocarboaluminate was detected in the 90-day siliceous concrete and glass pastes in amounts similar to those found in the reference OPC paste.

Behaviour and Properties of Eco-Cement Pastes Elaborated with Recycled Concrete Powder from Construction and Demolition Wastes.

This work analyses the influence of fine concrete fractions (<5 mm) of different natures -calcareous (HcG) and siliceous (HsT)-obtained from construction and demolition waste (C&DW) on the behaviour of blended cement pastes with partial replacements between 5 and 10%. The two C&DW fractions were characterised by different instrumental techniques. Subsequently, their lime-fixing capacity and the physico-mechanical properties of the blended cement pastes were analysed. Lastly, the environmental benefits of reusing these fine wastes in the manufacture of future eco-efficient cement pastes were examined. The results show that HsT and HcG exhibit weak pozzolanic activity, owing to their low reactive silica and alumina content. Despite this, the new cement pastes meet the physical and mechanical requirements of the existing regulations for common cements. It should be highlighted that the blended cement pastes initially showed a coarser pore network, but then they underwent a refinement process between 2 and 28 days, along with a gain in compressive strength, possibly due to the double pozzolanic and filler effect of the wastes. The environmental viability of the blended cements was evaluated in a Life Cycle Assessment (LCA) concluding that the overall environmental impact could be reduced in the same proportion of the replacement rate. This is in line with the Circular Economy goals and the 2030 Agenda for Sustainable Development.

Quantitative Comparison of Binary Mix of Agro-Industrial Pozzolanic Additions for Elaborating Ternary Cements: Kinetic Parameters.

In this research work, the quantitative characterization of a binary blend comprised of two pozzolans (sugar cane straw (SCSA)-sugar cane bagasse ashes (SCBA), bamboo leaf ash (BLAsh)-SCBA and paper sludge (PS)-fly ash (FA)) taking into account the calculated values of the kinetic parameters of the reaction in the pozzolan/calcium hydroxide system is shown. The paper shows the most significant and important results obtained by the authors in the quantitative assessment (calculation of kinetic parameters) of the pozzolanic reaction of different mixtures of pozzolanic materials that are residues from agriculture or industrial processes. This allows a direct and rigorous comparison of the pozzolanic activity of the binary combinations of materials. The values of the kinetic parameters (reaction rate constant or activation free energy) constitute a very precise quantitative index of the pozzolanic activity of the binary combinations of materials, which is very useful for its employment in the elaboration of ternary cements. This paper shows that the binary blends 1SCBA60Blash40, 1SCBA50Blash50, 1SCBA70Blash30 have a very high pozzolanic reactivity followed by PSLSFA, 2SCBA50SCSA50, PSISFA and SCWI.

Sulfate Resistance in Cements Bearing Ornamental Granite Industry Sludge.

This study explores the effect on sulfate resistance of the use of ornamental granite industry waste as a supplementary cementitious material (at replacement ratios of 10% and 20%) in cement manufacture. The present paucity of scientific knowledge of the behaviour of these new cements when exposed to an external source of sulfates justifies the need for, and the originality of, this research. After characterising the waste chemically and mineralogically, cement paste specimens were prepared in order to determine the durability of the newly designed eco-cements using Köch-Steinegger corrosion indices. The new hydration products, which might induce microstructural, mineralogical, or morphological decay in the specimens, were also analysed by comparing the samples before and after soaking in a sodium sulfate solution for different test periods. Respect to the results, the damage to pastes bearing 10% granite sludge (GS) is the same as observed in OPC, whilst the former exhibit a higher Köch-Steinegger corrosion rate (1.61) than both OPC and OPC+20GS. Soaking the pastes in sodium sulfate induces matrix densification due to ettringite formation and gypsum precipitation in the pores. Further to those results, at an optimal replacement ratio of 10%, these alternative, eco-friendlier materials can be used in the design and construction of non-structural cement-based (mortar or concrete) members exposed to an external source of sulfate.

Characterisation of sugar cane straw waste as pozzolanic material for construction: calcining temperature and kinetic parameters.

This paper reports on the influence of calcining temperature (800 and 1000 degrees C) on the pozzolanic activation of sugar cane straw (SCS). The reaction kinetics of SCS ash-lime mixtures were inferred from physicochemical characteristics (X-ray diffraction patterns and thermogravimetry analysis. The fitting of a kinetic-diffusive model to the experimental data (fixed lime versus time) allowed the computing of the kinetic parameters (reaction rate constant) of the pozzolanic reaction. Results obtained confirm that the sugar cane straw ash (SCSA) calcined at 800 and 1000 degrees C have properties indicative of very high pozzolanic activity. No influence of calcining temperature on the pozzolanic activity was observed. Also, no crystalline compounds during the pozzolanic reaction were identified up to 90 days of reaction. Environmental durability and strength of the consequential mortars remain to be assessed.

Influence of thermally activated paper sludge on the behaviour of blended cements subjected to saline and non-saline environments.

BACKGROUND, AIM AND SCOPE: One of the problems to affect Portland cement matrices is low resistance to aggressive agents, due principally to the presence of a high content of portlandite in the hydrated cements. Pozzolanic materials have played an important role in the improving the durability of cement-based materials for decades. This work studies the behaviour of cement mortar matrices blended with 10% calcined paper sludge (source for metakaolinite) and exposed to different environmental conditions (saline and non-saline environments) after 6 and 12 months of exposure. MATERIALS AND METHODS: Two cements were studied: an ordinary Portland cement (CEM 1, 42.5R), acting as reference cement, and a blended cement formulated by mixing 90% (by mass) of CEM 1, 42.5R with 10% (by mass) of paper sludge calcined at 700 degrees C for 2 h. The specimens were exposed 1 year to saline and non-saline environments. All the mineralogy samples were studied through X-ray diffraction and scanning electron microscopy (SEM) equipped with an energy dispersive X-ray analyser. The in-depth study on ionic mobility was performed on samples subjected to natural exposure (coast and tableland) for 6 and 12 months. RESULTS: Portland cement was composed of quartz, calcite, calcium hydroxide and tobermorite gels. The pozzolanic cement (10% calcined paper sludge) is of the same composition but a high calcite concentration and barium carbonate. SEM analysis from coastline show deposits of variable composition. The deposits are identified on the surface of different mineral components. The minerals from tableland are much fractured, i.e. calcite and feldspars. Inside the fractures, the deposits and the ions are located and trapped superficially. DISCUSSION: SEM analysis of control cement Portland and 10% calcined paper sludge shows deposits on quartz and calcite with a very high concentration of Pb, Zn, Cl and barium sulphate. A very porous aspect is due to the presence of the different aggregate types. This porous configuration permits retention of the ion environment. The pozzolanic cement in environments subject to the saline mist favours the retention and transport of ions observed. Something similar also happens with the increase in exposure to outdoor weather. Non-saline samples show temperature changes (ice or thaw cycles). Barium retention is kept on the surface in fracture lines by the gelification processes. In general, it may be inferred that an increase in exposure time increases the diffusion of ions towards test piece interiors. The chemical composition profiles show that the ions present different penetration speeds. CONCLUSIONS: The results indicate the better vulnerability of pozzolanic cements from calcined paper sludge in saline and non-saline environments. The cements with a 10% addition of calcined paper sludge favour retention and transport of ion has been observed. RECOMMENDATIONS AND PERSPECTIVES: Today, projects are centred on a new recycling line for industrial waste of this kind, with special attention on its incorporation in cement manufacture as a pozzolanic material, setting the most appropriate activation conditions of the mineralogical compound in this waste (kaolinite and metakaolinite) and taking them as a starting point for this project. The use of pozzolanic cement with 10% addition of calcined paper sludge is a system which favours ionic retention.

Random ionic mobility on blended cements exposed to aggressive environments.

It is known that the partial replacement of cement by pozzolanic admixtures generally leads to modifications in the diffusion rates of harmful ions. Recent research has centred on obtaining new pozzolanic materials from industrial waste and industrial by-products and on the way that such products can influence the performance of blended cements. This paper reports the behaviour of cements blended with calcined paper sludge (CPS) admixtures under exposure to two different field conditions: sea water and cyclic changes in temperature and humidity. Cement mortars were prepared with 0% and 10% paper sludge calcined at 700 degrees C. The penetration of ions within the microstructure of cement matrices was studied using X-ray diffraction (XRD) and scanning electron microscopy equipped with an energy dispersive X-ray analyser (SEM/EDX) analytical techniques. The results show that ionic mobility varies substantially according to the type of exposure and the presence of the calcined paper sludge. The incorporation of 10% CPS is shown to assist the retention and diffusion of the ions.