Technoeconomic and carbon footprint analysis of simulated industrial scale biodiesel production process from mixed macroalgal and non-edible seed oil using sulphonated zinc doped recyclable biochar catalyst.

The present research explored the sustainable production of biodiesel from mixed oils of marine macroalgae and non-edible seeds using a sulphonated Zinc doped recyclable biochar catalyst derived from coconut husk. The maximum biodiesel conversion of 94.8 % was yielded with optimized conditions of 10:1 methanol to oil molar ratio, 4.8 % biochar catalyst concentration, 54.5 ℃ temperature and 87.4 min reaction time. A techno-economic assessment provided a favourable return on investment (ROI) of 21.59 % and 4.63 years of reimbursement period, with a calculated minimum selling price of 0.81 $/kg of produced biodiesel. The carbon footprint analysis results estimated an annual emission of 752.07 t CO2 which corresponds to 0.088 kg CO2 emission per kg of biodiesel produced from the simulated process. The study on economic viability and environmental consciousness of biodiesel production not only paves the way for a greener and sustainable future while also contributing to low carbon footprint.

Process optimization and technoeconomic assessment of biodiesel production by one-pot transesterification of Ricinus communis seed oil.

In the present study, Ricinus communis seed oil with high free fatty acid content was utilized for the one-pot biodiesel production using 1-(2,3-dihydroxy)-propyl-3-methylimidazolium hydroxide, a basic ionic liquid catalyst. The 97.83% biodiesel yield was obtained at the optimized conditions of 6.26 % (w/w) of catalyst concentration, 10.51:1 M ratio of methanol to oil, 57.87 °C temperature and reaction time of 61.01 min. The transesterification of Ricinus communis seed oil to biodiesel exhibited an activation energy of 37.60 kJ/mol. The technoeconomic analysis, the profitability and the sensitivity analysis were investigated for the simulated process design. The technoeconomic analysis reported a total revenue of 20,455,431 $/yr, with gross margins, ROI, payback period, IRR, and NPV of 23.54%, 35.72%, 2.8 years, 28.20%, and 19,287,000 $, respectively. According to the sensitivity analysis, the two most important factors determining the economic viability of the simulated process are Ricinus communis seed oil cost and biodiesel selling price.

Optimization and techno-economic analysis of biodiesel production from Calophyllum inophyllum oil using heterogeneous nanocatalyst.

The present research work is aimed at reducing the consumption of reactants by process optimization and economic analysis of large-scale commercial plant using techno-economic analysis. The statistical optimization of biodiesel production from Calophyllum inophyllum oil using Zn doped CaO nanocatalyst was used to optimize the conversion efficiency and green chemistry value. The environmental studies on transesterification reaction were done using green chemistry parameters like carbon efficiency, atom economy, reaction mass efficiency, stoichiometric factor and environmental factor. The biodiesel conversion 91.95% was achieved when maintaining the methanol to oil ratio 9.66:1, concentration of catalyst 5% (w/v), time 81.31 min and temperature 56.71 °C with green chemistry value of 0.873. Techno-economic analysis of biodiesel production from Calophyllum inophyllum oil was executed used optimized lab-scale data. The techno-economic analysis of 21 million kg/year biodiesel production plant was investigated. The annual biodiesel revenue of 15,224,000 $/yr and the payback period was about 1.15 years.

Statistical optimization of polysaccharide production by submerged cultivation of Lingzhi or Reishi medicinal mushroom, Ganoderma lucidum (W.Curt.: Fr.) P. Karst. MTCC 1039 (Aphyllophoromycetideae).

Response surface methodology was employed to optimize the concentration of four important cultivation media components such as cottonseed oil cake, glucose, NH4Cl, and MgSO4 for maximum medicinal polysaccharide yield by Lingzhi or Reishi medicinal mushroom, Ganoderma lucidum MTCC 1039 in submerged culture. The second-order polynomial model describing the relationship between media components and polysaccharide yield was fitted in coded units of the variables. The higher value of the coefficient of determination (R2 = 0.953) justified an excellent correlation between media components and polysaccharide yield, and the model fitted well with high statistical reliability and significance. The predicted optimum concentration of the media components was 3.0% cottonseed oil cake, 3.0% glucose, 0.15% NH4Cl, and 0.045% MgSO4, with the maximum predicted polysaccharide yield of 819.76 mg/L. The experimental polysaccharide yield at the predicted optimum media components was 854.29 mg/L, which was 4.22% higher than the predicted yield.

Enhanced production of medicinal polysaccharide by submerged fermentation of Lingzhi or Reishi medicinal mushroom Ganoderma lucidium (W.Curt.:Fr.) P. Karst. Using statistical and evolutionary optimization methods.

Statistical and evolutionary optimization of media composition was employed for the production of medicinal exopolysaccharide (EPS) by Lingzhi or Reishi medicinal mushroom Ganoderma lucidium MTCC 1039 using soya bean meal flour as low-cost substrate. Soya bean meal flour, ammonium chloride, glucose, and pH were identified as the most important variables for EPS yield using the two-level Plackett-Burman design and further optimized using the central composite design (CCD) and the artificial neural network (ANN)-linked genetic algorithm (GA). The high value of coefficient of determination of ANN (R² = 0.982) indicates that the ANN model was more accurate than the second-order polynomial model of CCD (R² = 0.91) for representing the effect of media composition on EPS yield. The predicted optimum media composition using ANN-linked GA was soybean meal flour 2.98%, glucose 3.26%, ammonium chloride 0.25%, and initial pH 7.5 for the maximum predicted EPS yield of 1005.55 mg/L. The experimental EPS yield obtained using the predicted optimum media composition was 1012.36 mg/L, which validates the high degree of accuracy of evolutionary optimization for enhanced production of EPS by submerged fermentation of G. lucidium.