Reducing fat, oil, and grease (FOG) deposits formation and adhesion on sewer collection system structures through the use of fly ash replaced cement-based materials.

The accumulation of fat, oil, and grease (FOG) deposits in sewer pipes reduces their conveyance and results in Sanitary Sewer Overflows (SSOs). Previous research has shown that concrete used in sewer lines is a significant source for calcium ion, which participates in the FOG deposit formation mechanism. However, no research has been conducted to understand the effect of calcium leaching from cement on FOG deposits formation and adhesion. This study quantifies the reduction in FOG deposit formation when Fly Ash (FA), a Supplementary Cementitious Material (SCM), is used to replace cement in the production of High Volume Fly Ash (HVFA) concrete materials. Results show that after 90 days of leaching test under controlled pH conditions, 75% and 86% reduction in calcium release were achieved from 50% and 75% FA replacement, respectively. After 30 days of FOG deposits formation tests on HVFA samples, 58% and 81% reduction in FOG deposit formation was found for 50% and 75% FA replacement, respectively. FTIR analyses of FOG deposits formed on concrete samples without FA replacement exhibited high calcium soap content (48%), while, FOG deposit formed on HVFA concrete materials showed low calcium soap percentage (22~29%). Furthermore, FTIR analyses report the first spatial variation found in FOG deposits that includes a surface layer of hard FOG deposits with high calcium soap absorbance and an outer layer of soft FOG deposits consisting of a low calcium absorbance. FTIR analyses revealed that the FOG deposit formation mechanism is affected by the availability of calcium and pH near the concrete surface. Finally, HVFA concrete materials were tested for compressive strength and durability against microbially induced concrete corrosion (MICC). After 180 days of sealed curing, HVFA concrete exhibited adequate compressive strength necessary for the sewer line construction and 50% FA replacement revealed satisfactory durability against MICC.

Quantifying fat, oil, and grease deposit formation kinetics.

Fat, oil, and grease (FOG) deposits formed in sanitary sewers are calcium-based saponified solids that are responsible for a significant number of nationwide sanitary sewer overflows (SSOs) across United States. In the current study, the kinetics of lab-based saponified solids were determined to understand the kinetics of FOG deposit formation in sewers for two types of fat (Canola and Beef Tallow) and two types of calcium sources (calcium chloride and calcium sulfate) under three pH (7 ± 0.5, 10 ± 0.5, and ≈14) and two temperature conditions (22 ± 0.5 and 45 ± 0.5 °C). The results of this study displayed quick reactions of a fraction of fats with calcium ions to form calcium based saponified solids. Results further showed that increased palmitic fatty acid content in source fats, the magnitude of the pH, and temperature significantly affect the FOG deposit formation and saponification rates. The experimental data of the kinetics were compared with two empirical models: a) Cotte saponification model and b) Foubert crystallization model and a mass-action based mechanistic model that included alkali driven hydrolysis of triglycerides. Results showed that the mass action based mechanistic model was able to predict changes in the rate of formation of saponified solids under the different experimental conditions compared to both empirical models. The mass-action based saponification model also revealed that the hydrolysis of Beef Tallow was slower compared to liquid Canola fat resulting in smaller quantities of saponified solids. This mechanistic saponification model, with its ability to track the saponified solids chemical precursors, may provide an initial framework to predict the spatial formation of FOG deposits in municipal sewers using system wide sewer collection modeling software.