Microstructural, Corrosion Resistance, and Tribological Properties of Al2O3 Coatings Prepared by Atmospheric Plasma Spraying.

An usual material, EN-GJL-250 cast iron, used for automotive braking systems, was covered with a ceramic material (105NS-1 aluminium oxide) using an industrial deposition system (Sulzer Metco). The main reason was to improve the corrosion and wear (friction) resistance properties of the cast-iron. Samples were prepared by mechanical grinding and sandblasting before the deposition. We applied two and four passes (around 12-15 µm by layer) each at 90° obtaining ceramic coatings of 30 respectively 60 µm. The surface of the samples (with ceramic coatings) was investigated using scanning electron microscopy (SEM), dispersive energy spectroscopy (EDS) and X-ray diffraction (XRD). Scratch and micro-hardness tests were performed using CETR-UMT-2 micro-tribometer equipment. The better corrosion resistance of the base material was obtained by applying the ceramic coating. The results present a better corrosion resistance and a higher coefficient of friction of the coated samples.

Mechanical Behavior of Crushed Waste Glass as Replacement of Aggregates.

In this study, ground glass powder and crushed waste glass were used to replace coarse and fine aggregates. Within the scope of the study, fine aggregate (FA) and coarse aggregate (CA) were changed separately with proportions of 10%, 20%, 40%, and 50%. According to the mechanical test, including compression, splitting tensile, and flexural tests, the waste glass powder creates a better pozzolanic effect and increases the strength, while the glass particles tend to decrease the strength when they are swapped with aggregates. As observed in the splitting tensile test, noteworthy progress in the tensile strength of the concrete was achieved by 14%, while the waste glass used as a fractional replacement for the fine aggregate. In samples where glass particles were swapped with CA, the tensile strength tended to decrease. It was noticed that with the adding of waste glass at 10%, 20%, 40%, and 50% of FA swapped, the increase in flexural strength was 3.2%, 6.3%, 11.1%, and 4.8%, respectively, in amount to the reference one (6.3 MPa). Scanning electron microscope (SEM) analysis consequences also confirm the strength consequences obtained from the experimental study. While it is seen that glass powder provides better bonding with cement with its pozzolanic effect and this has a positive effect on strength consequences, it is seen that voids are formed in the samples where large glass pieces are swapped with aggregate and this affects the strength negatively. Furthermore, simple equations using existing data in the literature and the consequences obtained from the current study were also developed to predict mechanical properties of the concrete with recycled glass for practical applications. Based on findings obtained from our study, 20% replacement for FA and CA with waste glass is recommended.

Convective Heat Transfer in Magneto-Hydrodynamic Carreau Fluid with Temperature Dependent Viscosity and Thermal Conductivity.

This study is aimed to explore the magneto-hydrodynamic Carreau fluid flow over a stretching/shrinking surface with a convectively heated boundary. Temperature-dependent variable thermophysical properties are utilized to formulate the problem. The flow governing equations are obtained with boundary layer approximation and constitutive relation of the Carreau fluid. The shooting method is utilized to obtain graphical and numeric outcomes. Additionally, initial guesses are generated with the help of Newton's method. The effect of Weissenberg number, Magnetization, stretching ratio, Prandtl number, suction/blowing parameter, and Lewis number is obtained on velocity, temperature and species continuity profile and analyzed. Shear stress rates and Nusselt number outcomes under body forces influences are present in tabulated data and discussed. It is observed that in absence of magnetization force, B = 0 and strong mass suction 5≤S≤7.5 effect high rates of Nusselt number is obtained. It is concluded that under the influence of power law index and non-linearity parameter maximum heat transfer and reduced shear stress rates are obtained.

Immersion Behavior of Carbon Steel, Phosphate Carbon Steel and Phosphate and Painted Carbon Steel in Saltwater.

The carbon steel is used in many areas due to its good mechanical properties; however, its low corrosion resistance presents a very important problem, for example, when carbon steel carabiners are used in the petroleum industry or navy, the possibility of an accident is higher due to carabiner failure. This phenomenon could occur as a consequence of the corrosion process which negatively affects mechanical properties. This paper study the possibility to improve its corrosion resistance by depositing on its surface a phosphate layer and a paint layer, and also aims to analyze the immersion behavior in saltwater of carbon steel, phosphate carbon steel, and phosphate and painted carbon steel. According to this study, by coating the carbon steel with a phosphate or paint layer, a higher polarization resistance is obtained in saltwater. Moreover, by electrochemical impedance spectroscopy (EIS), it was observed that the corrosion rate decreases with the increase of the immersion time. Meanwhile scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) revealed that the main compounds which formed on the sample's surface were iron oxides or hydroxy-oxides, after immersion for a longer period. The overall results show that all types of deposited layers increase the corrosion resistance of C45 steel.

XRD and TG-DTA Study of New Phosphate-Based Geopolymers with Coal Ash or Metakaolin as Aluminosilicate Source and Mine Tailings Addition.

Coal ash-based geopolymers with mine tailings addition activated with phosphate acid were synthesized for the first time at room temperature. In addition, three types of aluminosilicate sources were used as single raw materials or in a 1/1 wt. ratio to obtain five types of geopolymers activated with H3PO4. The thermal behaviour of the obtained geopolymers was studied between room temperature and 600 °C by Thermogravimetry-Differential Thermal Analysis (TG-DTA) and the phase composition after 28 days of curing at room temperature was analysed by X-ray diffraction (XRD). During heating, the acid-activated geopolymers exhibited similar behaviour to alkali-activated geopolymers. All of the samples showed endothermic peaks up to 300 °C due to water evaporation, while the samples with mine tailings showed two significant exothermic peaks above 400 °C due to oxidation reactions. The phase analysis confirmed the dissolution of the aluminosilicate sources in the presence of H3PO4 by significant changes in the XRD patterns of the raw materials and by the broadening of the peaks because of typically amorphous silicophosphate (Si-P), aluminophosphate (Al-P) or silico-alumino-phosphate (Si-Al-P) formation. The phases resulted from geopolymerisation are berlinite (AlPO4), brushite (CaHPO4∙2H2O), anhydrite (CaSO4) or ettringite as AFt and AFm phases.

Phosphate Surface Treatment for Improving the Corrosion Resistance of the C45 Carbon Steel Used in Carabiners Manufacturing.

This study approaches the issues which appear during carabiner use and analyses the possibility to eliminate them. Therefore, to improve the corrosion resistance of carbon steel, used in carabiners manufacturing, three different insoluble phosphate layers were deposited on the samples' surface. The layers were obtained by immersion in zinc-based phosphate solution, zinc/iron-based phosphate solution and manganese-based phosphate solution, Afterwards, to protect against mechanical shocks, a layer of elastomer-based paint was deposited. Furthermore, to reduce rope wear by decreasing the value of the coefficient of friction, the samples were impregnated in molybdenum disulfide-based lubricant. This study aims to analyse the corrosion behaviour of the layers deposited on the carbon steel surface in three of the most common corrosive environments (rainwater, seawater and fire extinguishing solution) by linear and cyclic polarisation. The overall results show that all types of deposited layers increase the corrosion resistance of C45 steel. The experimental results revealed that the samples coated with a phosphate layer obtained by immersion in the zinc-based phosphate solution possess the highest corrosion resistance among the phosphate samples.

SEM-EDX and microFTIR studies on evaluation of protection capacity of some thin phosphate layers.

This article presents the SEM-EDX and microFTIR study and the corrosion behavior of new five types of phosphated coatings obtained by coprecipitation in acid aqueous medium of some metal cations, pursuing the influence of the addition of other cations and a moderator of precipitation, on the uniformity and compactness of the layers and on the morphology of dendritic structure of Zn(II) and Fe(II) phosphates.