Interpenetrating network ceramic-resin composite dental restorative materials.

OBJECTIVES: This paper investigates the structure and some properties of resin infiltrated ceramic network structure materials suitable for CAD/CAM dental restorative applications. METHODS: Initially the basis of interpenetrating network materials is defined along with placing them into a materials science perspective. This involves identifying potential advantages of such structures beyond that of the individual materials or simple mixing of the components. RESULTS: Observations from a number of recently published papers on this class of materials are summarized. These include the strength, fracture toughness, hardness and damage tolerance, namely to pointed and blunt (spherical) indentation as well as to burr adjustment. In addition a summary of recent results of crowns subjected to simulated clinical conditions using a chewing simulator are presented. These results are rationalized on the basis of existing theoretical considerations. SIGNIFICANCE: The currently available ceramic-resin IPN material for clinical application is softer, exhibits comparable strength and fracture toughness but with substantial R-curve behavior, has lower E modulus and is more damage tolerant than existing glass-ceramic materials. Chewing simulation observations with crowns of this material indicate that it appears to be more resistant to sliding/impact induced cracking although its overall contact induced breakage load is modest.

Damage and reliability of Y-TZP after cementation surface treatment.

Zirconia-based restorations are widely used in prosthetic dentistry, but their susceptibility to post-sintering cementation surface treatments remains controversial. We hypothesized that grinding (600-grit) and alumina abrasion (50 microm, 5 sec, 0.5 MPa) affect the damage modes and reliability of zirconia core material. Monolithic CAD/CAM-machined and sintered Y-TZP plates (0.5 mm thickness) were adhesively cemented to dentin-like composite substrates. Uni-axial mouth-motion cyclic contact was applied through a tungsten carbide spherical indenter (r = 3.18 mm). Results showed that zirconia core ceramic is vulnerable to lower surface radial fracture after grinding or alumina abrasion, while the as-received control chiefly fractured from load-application surface cone fracture. Significantly lower reliability of ground and alumina-abraded compared with the as-received zirconia core ceramic can be attributed to damage induced on the cementation surface. Clinical relevance concerning surface treatment protocols for zirconia framework materials prior to cementation is addressed.

Concerns of hydrothermal degradation in CAD/CAM zirconia.

Zirconia-based restorations are widely used in prosthetic dentistry; however, their susceptibility to hydrothermal degradation remains elusive. We hypothesized that CAD/CAM machining and subsequent surface treatments, i.e., grinding and/or grit-blasting, have marked effects on the hydrothermal degradation behavior of Y-TZP. CAD/CAM-machined Y-TZP plates (0.5 mm thick), both with and without subsequent grinding with various grit sizes or grit-blasting with airborne alumina particles, were subjected to accelerated aging tests in a steam autoclave. Results showed that the CAD/CAM-machined surfaces initially exhibited superior hydrothermal degradation resistance, but deteriorated at a faster rate upon prolonged autoclave treatment compared with ground and grit-blasted surfaces. The accelerated hydrothermal degradation of CAD/CAM surfaces is attributed to the CAD/CAM machining damage and the absence of surface compressive stresses in the fully sintered material. Clinical relevance for surface treatments of zirconia frameworks in terms of hydrothermal and structural stabilities is addressed.

Fatigue testing of two porcelain-zirconia all-ceramic crown systems.

OBJECTIVE: To evaluate the mouth-motion step-stress fatigue behavior of two porcelain-zirconia all-ceramic crown systems. METHODS: The average dimensions of a mandibular first molar crown were imported into CAD software; a tooth preparation was modeled by reducing proximal walls by 1.5 mm and occlusal surface by 2.0 mm. The CAD-based tooth preparation was made by rapid prototyping and used as a master die to fabricate all-ceramic crowns with 1.0 mm porcelain veneered on 0.5 mm Y-TZP cores (LAVA veneer+LAVA frame, 3M/ESPE, and Vita veneer+CERCON frame, Dentsply). Crowns were cemented on aged (60 days in water) composite (Z100, 3M/ESPE) reproductions of the die. Three crowns from the LAVA group were subjected to single cycle load to failure for stress profile design; remainder subjected to step-stress mouth-motion fatigue (three step-stress profiles). All mechanical testing was performed by sliding a WC indenter of 6.25 mm diameter 0.7 mm lingually down the mesio-distal cusp. Master Weibull curves and reliability for missions of 50,000 cycles at 200 N load were calculated (Alta Pro 7, Reliasoft). RESULTS: Single load to failure showed fractures through the zirconia core. Reliability for a 200 N x 50K cycle mission was not significantly different between systems. In fatigue, failure occurred by formation of large chips within the veneer originating from the contact area without core exposure. CONCLUSIONS: LAVA and CERCON ceramic systems present similar fatigue behavior; fatigue loading of both systems reproduces clinically observed failure modes.

Partial coverage restoration systems on molars--comparison of failure load after exposure to a mastication simulator.

This in vitro study evaluated the failure load of partial coverage restorations (PCR) made of various materials cemented on natural molars after exposure to the mastication simulator. Sixty-four maxillary molars were divided into four groups of 16 test specimens each. The specimens in one group remained unprepared (group NP); the teeth in the other groups were prepared equally according to standardized guidelines and restored with the following PCR: Group GO (Gold-Pontor-MPF; Metaux Precieux SA, Metalor, Neuchatel, Switzerland), group TA (Targis; Ivoclar Vivadent AG, Schaan, Liechtenstein) and group EM (IPS-Empress; Ivoclar Vivadent AG). The restorations in group GO were cemented conventionally, while those in groups TA and EM were luted adhesively. Groups NP and GO served as control groups. All test specimens were subjected to 1.2 million cycles (F = 49 N) in a mastication simulator. Subsequently, all test specimens were loaded occlusally until fracture occurred using an universal testing machine. All specimens withstood the masticating simulation. The median (IQR = x(0.25)-x(0.75)) failure loads were as follows: group NP: 1960.3(1480.5-2227.5) N, group TA: 1478.6(1293.4-1856.7) N and group EM: 1400.1(1043.1-1721.6) N. All test specimens of group GO achieved fracture strength values which exceeded a fracture load of 5500 N. The values of group GO were statistically significantly higher than those of groups NP, TA and EM (P < 0.00001). Furthermore, the results of group NP were significantly higher (P = 0.0226) than those of group EM. The results of groups NP and TA (P = 0.2022) as well as of groups TA and EM (P = 0.5340) did not differ significantly. The median values of all PCR systems obtained were within the limits of clinical acceptance. Long-term clinical investigations which take additional parameters into consideration are required before the composite-based Targis(R) (Ivoclar Vivadent AG) material can be recommended for indirect PCR.