RESUMEN
Developing flame retardant cotton fabrics (CF) is crucial for minimizing the harm caused by fires to people. To improve the flame retardancy of CF, this paper has synthesized a novel flame retardant called diboraspiro tetra phosphonate ammonium salt (N-PDBDN). The structure of N-PDBDN has been analyzed using FT-IR and NMR. Treating CF with N-PDBDN can increase the limiting oxygen index (LOI) to 36.2 % with a weight gain of 10.1 %. Moreover, even after undergoing 50 laundering cycles (LCs), the LOI remains at 27.1 %, indicating good flame retardancy and durability. Scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) show the presence of P and N elements on N-PDBDN treated CF, suggesting successful bonding between N-PDBDN and cellulose. Thermogravimetric analysis (TGA) results demonstrate that the addition of N-PDBDN significantly enhances the thermal stability and carbon formation ability of CF. Furthermore, cone calorimetry tests reveal reduced heat release rates (HRR), prolonged time to ignition (TTI), and 38 % lower total heat release (THR) in CF treated with N-PDBDN compared with pure cotton. Finally, a potential flame retardant mechanism involving N-PDBDN is proposed. These findings indicate that incorporating an ammonium phosphate group into CF can effectively improve the flame retardancy and durability.