Enhanced microstructure and mechanical properties of ZrN-reinforced AlSi10Mg aluminum matrix composite.

Aluminum matrix composites (AMCs), incorporating Zirconium Nitride (ZrN) as reinforcing additives, demonstrate immense promise for applications in aerospace, automotive, and power generation due to their unique combination of low density, superior mechanical properties, and excellent thermal/electrical conductivity. This study explores the influence of ZrN reinforcement on the microstructure and mechanical properties of AlSi10Mg metal-matrix composites. Utilizing high-energy ball milling (HEBM) and spark-plasma sintering (SPS), ZrN/AlSi10Mg composites were synthesized, achieving nearly full density with uniform ZrN distribution, while phase and chemical transformations were not observed in the bulk composites. The addition of ZrN resulted in a notable increase in hardness of 237% (182 ± 8 HV2), elastic modulus of 56% (114 ± 3 GPa), compressive and tensile strength of 183% (565 ± 15 GPa), and 125% (387 ± 9 GPa), respectively, for composites containing 30% ZrN, compared to the non-reinforced alloy. Experimentally determined coefficients of thermal expansion (CTEs) for composites with 10%, 20%, and 30% ZrN content were 19.8 × 10-6 °C-1, 19.1 × 10-6 °C-1, and 18 × 10-6 °C-1, respectively, which well relates to Schapery's model. These findings contribute to understanding the synthesis, mechanical behavior, and thermal properties of ZrN/AlSi10Mg composites, demonstrating their potential for diverse engineering applications.

High-strength gypsum binder with improved water-resistance coefficient derived from industrial wastes.

The article presents the possibility of increasing the water resistance of gypsum binders (GBs) obtained based on synthetic gypsum by introducing additives derived from industrial wastes. Regularities were obtained for the influence of the type and amount of additives on the water/gypsum ratio (W/G), strength indicators and water resistance of high-strength GB. The introduction of a single-component additive to improve water resistance does not have a significant effect. Complex additives based on Portland cement, granulated blast-furnace slag, electric steel-smelting slag, expanded clay dust and granite screenings of various fractions have been developed that make the maximum contribution to improving the water resistance of a high-strength GB based on synthetic calcium sulphate dihydrate, which made it possible to increase the water-resistance coefficient from 0.39 to 0.82.

Amorphous/Nanocrystalline High-Entropy CoCrFeNiTix Thin Films with Low Thermal Coefficient of Resistivity Obtained via Magnetron Deposition.

High-entropy alloys are promising materials for novel thin-film resistors since they have high resistivity and a low-temperature coefficient of resistivity (TCR). In this work, a new high-entropy thin-film CoCrFeNiTix was deposited on a Si/SiO2 substrate by means of magnetron sputtering of the multi-component target produced by hot pressing of the powder mixture. The samples possessed a thickness of 130-230 nm and an amorphous atomic structure with nanocrystallite traces. This structure persisted after being annealed up to 400 °C, which was confirmed using X-ray and electron diffraction. The film had a single-phase structure with a smooth surface and a uniform distribution of all elements. The obtained film served for microresistor elaboration, which was produced using the lithography technique and tested in a temperature range from -60 °C up to 200 °C. Resistivity at room temperature was estimated as 2.37 µOhm·m. The results have demonstrated that TCR depends on temperature according to the simple linear law in a range from -60 °C up to 130 °C, changing its value from -78 ppm/°C at low temperatures to -6.6 ppm/°C at 130 °C. Such characteristics show the possibility of using these high-entropy alloy films for resistive elements in contemporary and future micro-electronic devices.

Fabrication of Biomedical Ti-Zr-Nb by Reducing Metal Oxides with Calcium Hydride.

In the present study, a powder of Ti-18Zr-15Nb biomedical alloy with spongy morphology and with more than 95% vol. of ß-Ti was obtained by reducing the constituent oxides with calcium hydride. The influence of the synthesis temperature, the exposure time, and the density of the charge (TiO2 + ZrO2 + Nb2O5 + CaH2) on the mechanism and kinetics of the calcium hydride synthesis of the Ti-18Zr-15Nb ß-alloy was studied. Temperature and exposure time were established as crucial parameters with the help of regression analysis. Moreover, the correlation between the homogeneity of the powder obtained and the lattice microstrain of ß-Ti is shown. As a result, temperatures above 1200 °C and an exposure time longer than 12 h are required to obtain a Ti-18Zr-15Nb powder with a single ß-phase structure and uniformly distributed elements. The analysis of ß-phase growth kinetics revealed that the formation of ß-Ti occurs due to the solid-state diffusion interaction between Ti, Nb, and Zr under the calcium hydride reduction of TiO2 + ZrO2 + Nb2O5, and the spongy morphology of reduced α-Ti is inherited by the ß-phase. Thus, the results obtained provide a promising approach for manufacturing biocompatible porous implants from ß-Ti alloys that are believed to be attractive candidates for biomedical applications. Moreover, the current study develops and deepens the theory and practical aspects of the metallothermic synthesis of metallic materials and can be compelling to specialists in powder metallurgy.

High-performance selective NO2 gas sensor based on In2O3-graphene-Cu nanocomposites.

The control of atmosphere content and concentration of specific gases are important tasks in many industrial processes, agriculture, environmental and medical applications. Thus there is a high demand to develop new advanced materials with enhanced gas sensing characteristics including high gas selectivity. Herein we report the result of a study on the synthesis, characterization, and investigation of gas sensing properties of In2O3-graphene-Cu composite nanomaterials for sensing elements of single-electrode semiconductor gas sensors. The nanocomposite has a closely interconnected and highly defective structure, which is characterized by high sensitivity to various oxidizing and reducing gases and selectivity to NO2. The In2O3-based materials were obtained by sol-gel method, by adding 0-6 wt% of pre-synthesized graphene-Cu powder into In-containing gel before xerogel formation. The graphene-Cu flakes played the role of centers for In2O3 nucleation and then crystal growth terminators. This led to the formation of structural defects, influencing the surface energy state and concentration of free electrons. The concentration of defects increases with the increase of graphene-Cu content from 1 to 4 wt%, which also affects the gas-sensing properties of the nanocomposites. The sensors show a high sensing response to both oxidizing (NO2) and reducing (acetone, ethanol, methane) gases at an optimal working heating current of 91-161 mA (280-510 °C). The sensor with nanocomposite with 4 wt% of graphene-Cu additive showed the highest sensitivity to NO2 (46 ppm) in comparison with other tested gases with an absolute value of sensing response of (- ) 225 mV at a heating current of 131 mA (430 °C) and linear dependence of sensing response to NO2 concentration.

Combustion Synthesis of Magnesium-Aluminum Oxynitride MgAlON with Tunable Composition.

Magnesium-aluminum oxynitride MgAlON has garnered significant attention in recent years due to its unique properties and potential applications. Herein, we report a systematic study on the synthesis of MgAlON with tunable composition by employing the combustion method. The Al/Al2O3/MgO mixture was combusted in nitrogen gas, and the effects of Al nitriding and oxidation by Mg(ClO4)2 on the exothermicity of the mixture, combustion kinetics, and phase composition of combustion products were investigated. Our results demonstrate that the MgAlON lattice parameter can be controlled by varying the AlON/MgAl2O4 ratio in the mixture, which corresponds to the MgO content in the combustion products. This work provides a new pathway for tailoring the properties of MgAlON, which may have significant implications in various technological applications. In particular, we reveal the dependence of the MgAlON lattice parameter on the AlON/MgAl2O4 ratio. The limitation of the combustion temperature by 1650 °C resulted in obtaining submicron powders with a specific surface area of about 3.8 m/g2.

Combustion Synthesis and Reactive Spark Plasma Sintering of Non-Equiatomic CoAl-Based High Entropy Intermetallics.

The present work reports the direct production of a high-entropy (HE) intermetallic CoNi0.3Fe0.3Cr0.15Al material with a B2 structure from mechanically activated elemental powder mixtures. Fast and efficient combustion synthesis (CS), spark plasma sintering (SPS), and reactive SPS (RSPS) methods were used to synthesize the HE powders and bulks. The formation of the main B2 phase along with some amounts of secondary BCC and FCC phases are reported, and L12 intermetallic (CS scheme) and BCC based on Cr (CS + SPS and RSPS schemes at 1000 °C) were observed in all samples. The interaction between the components during heating to 1600 °C of the mechanically activated mixtures and CS powders has been studied. It has been shown that the formation of the CoNi0.3Fe0.3Cr0.15Al phase occurs at 1370 °C through the formation of intermediate intermetallic phases (Al9Me2, AlCo, AlNi3) and their solid solutions, which coincidences well with thermodynamic calculations and solubility diagrams. Compression tests at room and elevated temperatures showed that the alloy obtained by the RSPS method has enhanced mechanical properties (σp = 2.79 GPa, σ0.2 = 1.82 GPa, ε = 11.5% at 400 °C) that surpass many known alloys in this system. High mechanical properties at elevated temperatures are provided by the B2 ordered phase due to the presence of impurity atoms and defects in the lattice.

Synthesis and effect of CoCuFeNi high entropy alloy nanoparticles on seed germination, plant growth, and microorganisms inactivation activity.

Implementation of nanotechnology in agriculture is of interest primarily to improve the growth and productivity of crops, and to minimize the use of traditional expensive chemical fertilizers. This work presents a simple energy-conservative approach for the synthesis of CoCuFeNi high entropy alloy nanoparticles (HEA-NPs) capable of forming a stable suspension with a concentration of 0.3 g/L. The size, composition, and morphology of the nanoparticles were analyzed by XRD, SEM, TEM, and EDS. Obtained HEA-NPs were characterized by fine crystallinity with an average size of 25 nm. The investigated suspensions of HEA-NPs were tested for seeds germination and plants growth. The use of suspension of CoCuFeNi HEA-NPs for plant irrigating together with ordinary water showed positive results in plant biostimulation, which resulted in the plant height up to 12% for watercress and up to 50% for oil radish. CoCuFeNi HEA-NPs showed nice inactivation activity for Pseudomonas aeruginosa that was comparable for the use of Tetracycline.

Graphene Nanoflake- and Carbon Nanotube-Supported Iron-Potassium 3D-Catalysts for Hydrocarbon Synthesis from Syngas.

Transformation of carbon oxides into valuable feedstocks is an important challenge nowadays. Carbon oxide hydrogenation to hydrocarbons over iron-based catalysts is one of the possible ways for this transformation to occur. Carbon supports effectively increase the dispersion of such catalysts but possess a very low bulk density, and their powders can be toxic. In this study, spark plasma sintering was used to synthesize new bulk and dense potassium promoted iron-based catalysts, supported on N-doped carbon nanomaterials, for hydrocarbon synthesis from syngas. The sintered catalysts showed high activity of up to 223 µmolCO/gFe/s at 300-340 °C and a selectivity to C5+ fraction of ~70% with a high portion of olefins. The promising catalyst performance was ascribed to the high dispersity of iron carbide particles, potassium promotion of iron carbide formation and stabilization of the active sites with nitrogen-based functionalities. As a result, a bulk N-doped carbon-supported iron catalyst with 3D structure was prepared, for the first time, by a fast method, and demonstrated high activity and selectivity in hydrocarbon synthesis. The proposed technique can be used to produce well-shaped carbon-supported catalysts for syngas conversion.

Electrical and Heat Distributions and Their Influence on the Mass Transfer during the Flash Spark Plasma Sintering of a Cu/Cr Nanocomposite: Experiments and Numerical Simulation.

The nanocomposite Cu-Cr powder was consolidated by flash spark plasma sintering (FSPS), which involves applying an extremely rapid change in the electrical power passing through the bulk of the sample. It was demonstrated that an essentially fully dense material could be obtained in 15 s. Such short-term treatment typically preserves the nanostructured features of the material. However, investigation revealed a nonuniformity in the microstructure of the alloys obtained under such extreme conditions. To better understand the observed effects, the FSPS process was simulated. It was observed that a rapid change in the applied electrical power resulted in nonuniform distributions of current density and temperature along the body of the consolidated material. Specifically, the current density was higher on the periphery of the sample, and the temperature was higher in the middle. These findings explain the observed structural transformation during FSPS and suggest an optimization strategy to avoid microstructural nonuniformity.

Extremely hard and tough high entropy nitride ceramics.

Simultaneously hard and tough nitride ceramics open new venues for a variety of advanced applications. To produce such materials, attention is focused on the development of high-entropy ceramics, containing four or more metallic components distributed homogeneously in the metallic sublattice. While the fabrication of bulk high-entropy carbides and borides is well established, high-entropy nitrides have only been produced as thin films. Herein, we report on a newel three-step process to fabricate bulk high-entropy nitrides. The high-entropy nitride phase was obtained by exothermic combustion of mechanically-activated nanostructured metallic precursors in nitrogen and consolidated by spark plasma sintering. The fabricated bulk high-entropy nitride (Hf0.2Nb0.2Ta0.2Ti0.2Zr0.2)N demonstrates outstanding hardness (up to 33 GPa) and fracture toughness (up to 5.2 MPa∙m1/2), significantly surpassing expected values from mixture rules, as well as all other reported binary and high-entropy ceramics and can be used for super-hard coatings, structural materials, optics, and others. The obtained results illustrate the scalable method to produce bulk high-entropy nitrides with the new benchmark properties.

CO oxidation and organic dyes degradation over graphene-Cu and graphene-CuNi catalysts obtained by solution combustion synthesis.

Graphene and its analogs in combination with metal nanopowders are among the most promising catalysts for various industry valuable processes. The newly obtained solution combustion synthesized graphene-Cu and graphene-CuNi nanocomposites were examined in heterogeneous catalysis of thermal activated CO oxidation and photoactivated degradation of acid telon blue and direct blue dyes. The nanocomposites are characterized by a closely connected solution combustion synthesized graphene-metal structure with a number of graphene layers from 1 to 3 and fine metal grains sizes of 31 nm (Cu) and 14 nm (CuNi). The experimental data showed the obtained graphene-metal nanocomposites are among the most effective catalysts for CO oxidation with a temperature of 100% conversion of 150 °C and 200 °C for Cu and CuNi containing catalysts, respectively. At the same time, both nanopowders were found inactive for dyes degradation.

Graphene@Metal Nanocomposites by Solution Combustion Synthesis.

Graphene (G) and metal-decorated G nanocomposites are among the most promising materials for a wide variety of practical applications, and, therefore, the development of fast and reliable methods for nanocomposite synthesis is an important task. Herein we report the new fast approach for solution combustion synthesis (SCS) of large-area G-metallic nanocomposites in an air atmosphere. The G-based nanocomposites were obtained by a SCS using copper and nickel nitrates, as well as their stoichiometric mixture as the metal source and citric acid as a fuel and carbon source. The G structures started on the catalytic surface of freshly synthesized metallic nanograins during the combustion process and formed large-area free-standing films due to the high-energy and fast synthesis process. We proposed a mechanism of formation of the G-based nanocomposites. The phase compositions, structural features, and magnetization behavior of G@Cu, G@Ni, and G@CuNi nanocomposites are carefully studied and described. G@metal nanocomposites were studied as a material for the creation of a highly effective sensing element of semiconductor gas sensors.

Two-Layer Nanocomposite TiC-Based Coatings Produced by a Combination of Pulsed Cathodic Arc Evaporation and Vacuum Electro-Spark Alloying.

A novel two-stage technology combining vacuum electro-spark alloying (VESA) and pulsed cathodic arc evaporation (PCAE) was approbated for the deposition of TiC-based coatings in inert (Ar) and reactive (C2H4) atmospheres. The deposition was carried out using a TiC-NiCr-Eu2O3 electrode and 5140 steel substrates. Structural, elemental, and phase compositions of the deposited coatings were investigated by scanning electron microscopy, energy-dispersive spectrometry, and X-ray diffraction. The mechanical properties of the coatings were measured by nanoindentation using a 4 mN load. The tribological properties of the coatings were measured using the pin-on-disc setup in air and in distilled water at a 5 N load. The experimental data suggest that VESA coatings are characterized by surface defects, a hardness of 12.2 GPa, and a friction coefficient of 0.4. To ensure good adhesion between the VESA coating and the upper layer containing diamond-like carbon (DLC), an intermediate layer was deposited by PCAE in the Ar atmosphere. The intermediate layer had a hardness of up to 31 GPa. The upper layer of the coating ensured a low and stable friction coefficient of 0.2 and high wear resistance due to the formation of an sp2-sp3 bound carbon phase. Multilayer TiC-based coating with the upper DLC layer, in addition to high tribological properties, was characterized by the lowest corrosion current density (12 µÐ/cm2).