Phage Display Screening as a Rational Approach to Design Additives for Selective Crystallization Control in Construction Systems.

The design of additives showing strong and selective interactions with certain target surfaces is key to crystallization control in applied reactive multicomponent systems. While suitable chemical motifs can be found through semi-empirical trial-and-error procedures, bioinspired selection techniques offer a more rationally driven approach and explore a much larger space of possible combinations in a single assay. Here, phage display screening is used to characterize the surfaces of crystalline gypsum, a mineral of broad relevance for construction applications. Based on next-generation sequencing of phages enriched during the screening process, a triplet of amino acids, DYH, is identified as the main driver for adsorption on the mineral substrate. Furthermore, oligopeptides containing this motif prove to exert their influence in a strictly selective manner during the hydration of cement, where the sulfate reaction (initial setting) is strongly retarded while the silicate reaction (final hardening) remains unaffected. In the final step, these desired additive characteristics are successfully translated from the level of peptides to that of scalable synthetic copolymers. The approach described in this work demonstrates how modern biotechnological methods can be leveraged for the systematic development of efficient crystallization additives for materials science.

Dynamic diffusion and precipitation processes across calcium silicate membranes.

HYPOTHESIS: Chemical gardens are tubular inorganic structures exhibiting complex morphologies and interesting dynamic properties upon ageing, with coupled diffusion and precipitation processes keeping the systems out of equilibrium for extended periods of time. Calcium-based silica gardens should comprise membranes that mimic the microstructures occurring in ordinary Portland cement and/or silicate gel layers observed around highly reactive siliceous aggregates in concrete. EXPERIMENTS: Single macroscopic silica garden tubes were prepared using pellets of calcium chloride and sodium silicate solution. The composition of the mineralized tubes was characterized by means of various ex-situ techniques, while time-dependent monitoring of the solutions enclosed by and surrounding the membrane gives insight into the spatiotemporal distribution of the different ionic species. The latter data reflect transport properties and precipitation reactions in the system, thus allowing its complex dynamic behavior to be resolved. FINDINGS: The results show that in contrast to the previously studied cases of iron- and cobalt-based silica gardens, the formed calcium silicate membrane is homogeneous and ultimately becomes impermeable to all species except water, hydroxide and sodium ions, resulting in the permanent conservation of considerable concentration gradients across the membrane. The insights gained in this work may help elucidate the nature and mechanisms of ion diffusion in Portland cements and concrete, especially those occurring during initial hydration of calcium silicates and the so-called alkali-silica reaction (ASR), one of the major concrete deterioration mechanisms causing serious problems with respect to the durability of concrete and the restricted use of many potential sources of raw materials.

Mesocrystalline calcium silicate hydrate: A bioinspired route toward elastic concrete materials.

Calcium silicate hydrate (C-S-H) is the binder in concrete, the most used synthetic material in the world. The main weakness of concrete is the lack of elasticity and poor flexural strength considerably limiting its potential, making reinforcing steel constructions necessary. Although the properties of C-S-H could be significantly improved in organic hybrids, the full potential of this approach could not be reached because of the random C-S-H nanoplatelet structure. Taking inspiration from a sea urchin spine with highly ordered nanoparticles in the biomineral mesocrystal, we report a bioinspired route toward a C-S-H mesocrystal with highly aligned C-S-H nanoplatelets interspaced with a polymeric binder. A material with a bending strength similar to nacre is obtained, outperforming all C-S-H-based materials known to date. This strategy could greatly benefit future construction processes because fracture toughness and elasticity of brittle cementitious materials can be largely enhanced on the nanoscale.

Cements in the 21st Century: Challenges, Perspectives, and Opportunities.

In a book published in 1906, Richard Meade outlined the history of portland cement up to that point1. Since then there has been great progress in portland cement-based construction materials technologies brought about by advances in the materials science of composites and the development of chemical additives (admixtures) for applications. The resulting functionalities, together with its economy and the sheer abundance of its raw materials, have elevated ordinary portland cement (OPC) concrete to the status of most used synthetic material on Earth. While the 20th century was characterized by the emergence of computer technology, computational science and engineering, and instrumental analysis, the fundamental composition of portland cement has remained surprisingly constant. And, although our understanding of ordinary portland cement (OPC) chemistry has grown tremendously, the intermediate steps in hydration and the nature of calcium silicate hydrate (C-S-H), the major product of OPC hydration, remain clouded in uncertainty. Nonetheless, the century also witnessed great advances in the materials technology of cement despite the uncertain understanding of its most fundamental components. Unfortunately, OPC also has a tremendous consumption-based environmental impact, and concrete made from OPC has a poor strength-to-weight ratio. If these challenges are not addressed, the dominance of OPC could wane over the next 100 years. With this in mind, this paper envisions what the 21st century holds in store for OPC in terms of the driving forces that will shape our continued use of this material. Will a new material replace OPC, and concrete as we know it today, as the preeminent infrastructure construction material?

Formation of nanoparticles and nanostructures--an industrial perspective on CaCO3 , cement, and polymers.

Nanotechnology enables the design of materials with outstanding performance. A key element of nanotechnology is the ability to manipulate and control matter on the nanoscale to achieve a certain desired set of specific properties. Here, we discuss recent insight into the formation mechanisms of inorganic nanoparticles during precipitation reactions. We focus on calcium carbonate, and describe the various transient stages potentially occurring on the way from the dissolved constituent ions to finally stable macrocrystals-including solute ion clusters, dense liquid phases, amorphous intermediates, and nanoparticles. The role of polymers in nucleating, templating, stabilizing, and/or preventing these structures is outlined. As a specific example for applied nanotechnology, the properties of cement are shown to be determined by the formation and interlocking of calcium-silicate-hydrate nanoplatelets. The aggregation of these platelets into mesoscale architectures can be controlled with polymers.

Identification of binding peptides on calcium silicate hydrate: a novel view on cement additives.

Phage display experiments on industrially important calcium silicate hydrates (C-S-H), the main hydration product of ordinary Portland cement, suggest fundamentally different specific binding motifs compared to hitherto existing commercial cement additives. According to that, a strong and specific adsorbing additive on C-S-H should have three features which are a negative charge, H-bond formers (especially amide functions) and a hydrophobic part.

Nanostructured calcium silicate hydrate seeds accelerate concrete hardening: a combined assessment of benefits and risks.

Nanotechnology creates new possibilities to control and improve material properties for civil infrastructure. Special focus in this area is put on Portland cement and gypsum. Together their annual production is by far larger than for any other material worldwide. Nanomodification of these materials can be done during the few hours between dissolution and hardening, especially by nucleation of the re-crystallization with suitable colloids. Here we report first results in homogeneous seeding of the precipitation of calcium silicate hydrates within a real Portland cement composition. The occupational safety during the production phase and during mixing of concrete paste is addressed in detail by in vivo testing. We perform 5-day inhalation with 21-day recovery in rats and analyze organ-specific toxicity and 71 endpoints from bronchoalveolar lavage (BALF) and blood. In BALF parameters, no test-related changes were observed, indicating the generally low toxicity of the test material. Some mild lesions were observed in larynx level. In the lungs, all animals of the 50 mg/m³ concentration group revealed a minimal to mild increase in alveolar macrophages, which recovered back to control level.