Influence of Machining Parameters on the Dimensional Accuracy of Drilled Holes in Engineering Plastics.

This paper explores the interaction between cutting parameters and the geometric accuracy of machined holes in a variety of engineering plastics, with the aim of improving manufacturing processes in the plastic processing industry. In the context of fast and precise manufacturing technology, the accuracy of drilled holes in polymers is of paramount importance, given their essential role in the assembly and functionality of finished parts. The objective of this research was to determine the influence of cutting speed and feed rate on the diameter and cylindricity of machined holes in six diverse types of plastics using a multilevel factorial design for analysis. The key message conveyed to the reader highlights that careful selection of cutting parameters is crucial to achieving high standards of accuracy and repeatability in plastic processing. The methodology involved structured experiments, looking at the effect of changing cutting parameters on a set of six polymer materials. A CNC machining center for drills and high-precision measuring machines were used to evaluate the diameter and cylindricity of the holes. The results of ANOVA statistical analysis showed a significant correlation between cutting parameters and hole sizes for some materials, while for others the relationship was less evident. The conclusions drawn highlight the importance of optimizing cutting speed and feed rate according to polymer type to maximize accuracy and minimize deviations from cylindricity. It was also observed that, under selected processing conditions, high- and medium-density polyurethane showed the best results in terms of accuracy and cylindricity, suggesting potential optimized directions for specific industrial applications.

Sustainable Packaging Design for Molded Expanded Polystyrene Cushion.

A molded expanded polystyrene (EPS) cushion is a flexible, closed-cell foam that can be molded to fit any packing application and is effective at absorbing shock. However, the packaging waste of EPS cushions causes pollution to landfills and the environment. Despite being known to cause pollution, this sustainable packaging actually has the potential to reduce this environmental pollution because of its reusability. Therefore, the objective of this study is to identify the accurate design parameter that can be emphasized in producing a sustainable design of EPS cushion packaging. An experimental method of drop testing and design simulation analysis was conducted. The effectiveness of the design parameters was also verified. Based on the results, there are four main elements that necessitate careful consideration: rib positioning, EPS cushion thickness, package layout, and packing size. These parameter findings make a significant contribution to sustainable design, where these elements were integrated directly to reduce and reuse packaging material. Thus, it has been concluded that 48 percent of the development cost of the cushion was decreased, 25 percent of mold modification time was significantly saved, and 27 percent of carbon dioxide (CO2) reduction was identified. The findings also aided in the development of productive packaging design, in which these design elements were beneficial to reduce environmental impact. These findings had a significant impact on the manufacturing industry in terms of the economics and time of the molded expanded polystyrene packaging development.

Potential of New Sustainable Green Geopolymer Metal Composite (GGMC) Material as Mould Insert for Rapid Tooling (RT) in Injection Moulding Process.

The investigation of mould inserts in the injection moulding process using metal epoxy composite (MEC) with pure metal filler particles is gaining popularity among researchers. Therefore, to attain zero emissions, the idea of recycling metal waste from industries and workshops must be investigated (waste free) because metal recycling conserves natural resources while requiring less energy to manufacture new products than virgin raw materials would. The utilisation of metal scrap for rapid tooling (RT) in the injection moulding industry is a fascinating and potentially viable approach. On the other hand, epoxy that can endure high temperatures (>220 °C) is challenging to find and expensive. Meanwhile, industrial scrap from coal-fired power plants can be a precursor to creating geopolymer materials with desired physical and mechanical qualities for RT applications. One intriguing attribute of geopolymer is its ability to endure temperatures up to 1000 °C. Nonetheless, geopolymer has a higher compressive strength of 60-80 MPa (8700-11,600 psi) than epoxy (68.95 MPa) (10,000 psi). Aside from its low cost, geopolymer offers superior resilience to harsh environments and high compressive and flexural strength. This research aims to investigate the possibility of generating a new sustainable material by integrating several types of metals in green geopolymer metal composite (GGMC) mould inserts for RT in the injection moulding process. It is necessary to examine and investigate the optimal formulation of GGMC as mould inserts for RT in the injection moulding process. With less expensive and more ecologically friendly components, the GGMC is expected to be a superior choice as a mould insert for RT. This research substantially impacts environmental preservation, cost reduction, and maintaining and sustaining the metal waste management system. As a result of the lower cost of recycled metals, sectors such as mould-making and machining will profit the most.

Determination of Processing Precision of Hole in Industrial Plastic Materials.

The precision of the thread processed by tapping is closely related to the precision of the pre-drilling of the blank. Currently, the technologies for processing threads with the tap in the case of metals are well established. In this sense, there are tables and clear recommendations about the tool pairs-helical drill-tap, depending on the size of the thread, but in the case of plastics, no correlations or recommendations have been found. A well-known aspect concerns the fact that the hole made in plastics is obtained with a smaller diameter than the diameter of the drill bit used. To determine the differences between the drill bit and the diameter of the resulting hole, and its precision on different types of plastic materials, experimental research was started. At the same time, the tolerance of the resulting hole was checked and the influence of the cutting regime on the processing precision was studied. During the experiments, plastic materials often used in the aeronautical and car-building industries were used: POM-C, PA6, PEHD1000, Sika Block 700, Sika Block 960, and Sika Block 980. Following the experiments, differences in the diameter of the holes processed were found according to the plastic mass of even 0.3 mm, which is 4.4% of the diameter of the hole. Based on the experimental results and the design of the experiment, recommendations could be made about the diameter of the drill to use to obtain the desired diameter of the hole after processing.

Propolis-Based Nanofiber Patches to Repair Corneal Microbial Keratitis.

In this research, polyvinyl-alcohol (PVA)/gelatin (GEL)/propolis (Ps) biocompatible nanofiber patches were fabricated via electrospinning technique. The controlled release of Propolis, surface wettability behaviors, antimicrobial activities against the S. aureus and P. aeruginosa, and biocompatibility properties with the mesenchymal stem cells (MSCs) were investigated in detail. By adding 0.5, 1, and 3 wt.% GEL into the 13 wt.% PVA, the morphological and mechanical results suggested that 13 wt.% PVA/0.5 wt.% GEL patch can be an ideal matrix for 3 and 5 wt.% propolis addition. Morphological results revealed that the diameters of the electrospun nanofiber patches were increased with GEL (from 290 nm to 400 nm) and Ps addition and crosslinking process cause the formation of thicker nanofibers. The tensile strength and elongation at break enhancement were also determined for 13 wt.% PVA/0.5 wt.% GEL/3 wt.% Ps patch. Propolis was released quickly in the first hour and arrived at a plateau. Cell culture and contact angle results confirmed that the 3 wt.% addition of propolis reinforced mesenchymal stem cell proliferation and wettability properties of the patches. The antimicrobial activity demonstrated that propolis loaded patches had antibacterial activity against the S. aureus, but for P. aeruginosa, more studies should be performed.

Surface Modification of Poly(Vinylchloride) for Manufacturing Advanced Catheters.

Polymeric materials, due to their excellent physicochemical properties and versatility found applicability in multiples areas, including biomaterials used in tissue regeneration, prosthetics (hip, artificial valves), medical devices, controlled drug delivery systems, etc. Medical devices and their applications are very important in modern medicine and the need to develop new materials with improved properties or to improve the existent materials is increasing every day. Numerous reasearches are activated in this domain in order to obtain materials/surfaces that does not have drawbacks such as structural failure, calcifications, infections or thrombosis. One of the most used material is poly(vinylchloride) (PVC) due to its unique properties, availability and low cost. The most common method used for obtaining tubular devices that meet the requirements of medical use is the surface modification of polymers without changing their physical and mechanical properties, in bulk. PVC is a hydrophobic polymer and therefore many research studies were conducted in order to increase the hydrophilicity of the surface by chemical modification in order to improve biocompatibility, to enhance wettability, reduce friction or to make lubricious or antimicrobial coatings. Surface modification of PVC can be achieved by several strategies, in only one step or, in some cases, in two or more steps by applying several techniques consecutively to obtain the desired modification / performances. The most common processes used for modifying the surface of PVC devices are: plasma treatment, corona discharge, chemical grafting, electric discharge, vapour deposition of metals, flame treatment, direct chemical modification (oxidation, hydrolysis, etc.) or even some physical modification of the roughness of the surface.