Microstructure evolution and catalytic activity of AlCo1-xFeNiTiMox high entropy alloys fabricated by powder metallurgy route.

This investigation presents the synthesis of equiatomic and non-equiatomic AlCo1-xFeNiTiMox (x = 0, 0.1, 0.25 and 1.0) high entropy alloys fabricated by mechanical alloying. Mo partially replaced Co. Classic thermodynamic calculations, such as mixing enthalpy (ΔHmix), configurational entropy (ΔSmix), the atomic size difference (δ), entropy to enthalpy ratio (Ω), electronegativity difference (△χ), and valence electron concentration (VEC) were used. Considering δ, Ω and VEC parameters, a BCC solid solution and an intermetallic phase can be predicted due to the partial replacement of Co by Mo. X-ray and electron diffraction of equiatomic HEA without Mo content revealed that after 35 h of milling, a Fe-type BCC lattice phase was formed in the alloy and two L21 phases, in addition to a minimal amount of FCC phase. As the Mo content increased, the Fe-type BCC phase was steadily replaced by the Mo-type BCC phase and the Fe-type FCC phase, and two L21 phases were also developed. When the 5 at% Mo-containing (x = 0.25) alloy was further milled for 80 h, the amount of phases remained almost the same; only the grain size was strongly reduced. The influence of the Mo addition on the properties of studied alloys was also confirmed in the decolourisation of Rhodamine B using a modified photo-Fenton process. The decolourisation efficiency within 20 min was 72% for AlCoFeNiTi and 87% for AlCo0.75FeNiTiMo0.25 using UV light with 365 nm wavelength.

The effect of cobalt alloying on the phase transformation kinetics of Ni-Ti alloys.

This study investigates the influence of cobalt (Co) alloying addition and heat treatment temperature on the phase transformation behaviour controlling the superelasticity and shape memory effect (SME) of Nickel-Titanium (Ni-Ti) alloys, commonly known as nitinol. The microstructural evolution upon heat treatment conducted at a temperature ranging from 440 to 560 °C was thoroughly analyzed via Differential Scanning Calorimetry (DSC), X-ray Diffraction (XRD), and Scanning Electron Microscopy/Energy Dispersive Spectroscopy (SEM/EDS). Increase in heat treatment temperatures from 470 °C up to 530 °C led to the dissolution of particles present in as-received (cold-worked) condition. It was determined that Co addition into the Ni-Ti alloy system resulted in a change in the nucleation and growth kinetics of Ti-rich precipitates, leading to the formation of larger and fewer particles during processing. Both binary and ternary alloys showed a decrease in austenite finish temperature (Af) with increasing heat treatment temperatures, however, the rate of decrease was found to be higher for Co containing ternary alloys. This is linked with faster structural relaxation when Co is present and evidenced by lattice size variation during heat treatment. It is highlighted that heat treatment methodology needs to be tailored to the specific alloy composition for controlling superelasticity and SME via alloy design.

Development of Flexible and Partly Water-Soluble Binder Systems for Metal Fused Filament Fabrication (MF3) of Ti-6Al-4V Parts.

Metal Fused Filament Fabrication provides a simple and cost-efficient way to produce dense metal parts with a homogenous microstructure. However, current limitations include the use of hazardous and expensive organic solvents during debinding for flexible filaments the stiffness of filaments made from partly water-soluble binder systems. In this study, the influence of various additives on different partly water-soluble binder systems, with regard to the flexibility and properties of the final parts, was investigated. Furthermore, a method using dynamic mechanical analysis to quantify the flexibility of filaments was introduced and successfully applied. For the first time, it was possible to produce flexible, partly water-soluble filaments with 60 vol.% solid content, which allowed the 3D printing of complex small and large parts with a high level of detail. After sintering, density values of up to 98.9% of theoretical density were achieved, which is significantly higher than those obtained with existing binder systems.

Structure and Corrosion Behavior of Multiphase Intermetallic ZrCu-Based Alloys.

Zirconium-based alloys are highly regarded by the research community for their exceptional corrosion resistance, thermal stability, and mechanical properties. In our work, we investigated two newly developed alloys, Zr42.42Cu41.18Al9.35Ag7.05 and Zr46.81Cu35.44Al10.09Ag7.66, in the form of ingots and ribbons. In the course of our investigation, we conducted a comprehensive structural and thermal analysis. In addition, an examination of the corrosion activity encompassing electrochemical studies and an analysis of the corrosion mechanisms was carried out. To further evaluate the performance of the materials, tests of their mechanical properties were performed, including microhardness and resistance to abrasive wear. Structural analysis showed that both alloys studied had a multiphase, crystalline structure with intermetallic phases. The samples in the form of ribbons showed improved corrosion resistance compared to that of the ingots. The ingot containing a higher content of copper Zr42.42Cu41.18Al9.35Ag7.05 was characterized by better corrosion resistance, while showing lower average hardness and a higher degree of abrasive wear based on SEM observations after pin-on-disc tests.

Discharge Properties and Electrochemical Behaviors of Mg-Zn-xSr Magnesium Anodes for Mg-Air Batteries.

In this work, the electrochemical and discharge properties of Mg-Zn-xSr (x = 0, 0.2, 0.5, 1, 2, and 4 wt.%) alloys used as anodes for Mg-air batteries were systematically studied via microstructure characterization, electrochemical techniques, and Mg-air battery test methods. The addition of Sr refines the grain size, changes the composition and morphology of the passivation film and discharge products, and enhances the electrochemical properties of the alloy. Excessive Sr addition breaks the grain boundaries and precipitates a large number of Sr-rich phases, resulting in microgalvanic corrosion and the 'chunk effect'. The anode efficiency of Mg-Zn-1Sr is the highest at a current density of 10 mA cm-2, reaching 61.86%, and the energy density is 2019 mW h g-1. Therefore, Sr is a microalloying element that can optimize the electrochemical performance of Mg-air battery alloy anodes.

Microstructure and Properties of Mg-Gd-Y-Zn-Mn High-Strength Alloy Welded by Friction Stir Welding.

Mg-Gd-Y-Zn-Mn (MVWZ842) is a kind of high rare earth magnesium alloy with high strength, high toughness and multi-scale strengthening mechanisms. After heat treatment, the maximum tensile strength of MVWZ842 alloy is more than 550 MPa, and the elongation is more than 5%. Because of its great mechanical properties, MVWZ842 has broad application potential in aerospace and rail transit. However, the addition of high rare earth elements makes the deformation resistance of MVWZ842 alloy increase to some extent. This leads to the difficulty of direct plastic processing forming and large structural part shaping. Friction stir welding (FSW) is a convenient fast solid-state joining technology. When FSW is used to weld MVWZ842 alloy, small workpieces can be joined into a large one to avoid the problem that large workpieces are difficult to form. In this work, a high-quality joint of MVWZ842 alloy was achieved by FSW. The microstructure and properties of this high-strength magnesium alloy after friction stir welding were studied. There was a prominent onion ring characteristic in the nugget zone. After the base was welded, the stacking fault structure precipitated in the grain. There were a lot of broken long period stacking order (LPSO) phases on the retreating side of the nugget zone, which brought the effect of precipitation strengthening. Nano-α-Mn and the broken second phase dispersed in the matrix in the nugget zone, which made the grains refine. A relatively complete dynamic recrystallization occurred in the nugget zone, and the grains were refined. The welding coefficient of the welded joint exceeded 95%, and the hardness of the weld nugget zone was higher than that of the base. There were a series of strengthening mechanisms in the joint, mainly fine grain strengthening, second phase strengthening and solid solution strengthening.

The Specificity of Determining the Latent Heat of Solidification of Cast Hypoeutectic AlSiCu Alloys Using the DSC Method.

Latent heat is commonly measured using Differential Thermal Analysis (DTA) or Differential Scanning Calorimetry (DSC) or calculated using software packages (Thermo-Calc). In this study, the DSC method was used to comprehensively evaluate the accuracy of calculated latent heat for a specific range of cast AlSiCu alloys, considering their solidification under different cooling conditions. The tests involved varying concentrations of two crucial alloying elements: wSi (5, 7, and 9%) and wCu (1, 2, and 4%). All selected alloys were analyzed under three distinct cooling/heating rates: 6, 10, and 50 °C/min. The Thermo-Calc method was used in this work to calculate the latent heats of the investigated alloys. The results obtained show good agreement between the measured and calculated values. The increase in silicon content in the investigated alloys from 4.85% to 9.85% resulted in the increase in latent heat from 407.6 kJ/kg to 467.5 kJ/kg. Higher cooling rates, such as 50 °C/min, resulted in a reduced latent heat release compared to slower rates such as 10 °C/min and 6 °C/min.

Research Progress on the Microstructure Evolution Mechanisms of Al-Mg Alloys by Severe Plastic Deformation.

Al-Mg alloys are widely used as important engineering structural materials in aerospace engineering, transportation systems, and structural constructions due to their low density, high specific strength, corrosion resistance, welding capability, fatigue strength, and cost-effectiveness. However, the conventional Al-Mg alloys can no longer fully satisfy the demands of practical production due to difficulties caused by many defects. The high strength of Al-Mg alloys as non-heat treatment precipitation-strengthened alloys is achieved primarily by solid solution strengthening along with work hardening rather than precipitation strengthening. Therefore, severe plastic deformation (SPD) techniques can be often used to produce ultrafine-grained structures to fabricate ultra-high strength aluminum alloys. However, this approach often achieves the strengthening of material at the cost of reduced ductility. This paper comprehensively summarizes the various approaches of ultrafine/nanocrystalline materials for enhancing their plasticity, elaborates on the creation of a bimodal microstructure within the alloy, and discusses the formation of a nanotwin microstructure within the alloy and the incorporation of dispersed nanoparticles. The mechanisms underlying both the strengthening and toughening during large plastic deformation in aluminum alloys are summarized, and the future research direction of high-performance ultrafine crystalline and nanocrystalline Al-Mg aluminum alloys is prospected.

Microstructure, Mechanical, and Tribological Properties of Nb-Doped TiAl Alloys Fabricated via Laser Metal Deposition.

TiAl alloys possess excellent properties, such as low density, high specific strength, high elastic modulus, and high-temperature creep resistance, which allows their use to replace Ni-based superalloys in some high-temperature applications. In this work, the traditional TiAl alloy Ti-48Al-2Nb-2Cr (Ti4822) was alloyed with additional Nb and fabricated using laser metal deposition (LMD), and the impacts of this additional Nb on the microstructure and mechanical and tribological properties of the as-fabricated alloys were investigated. The resulting alloys mainly consisted of the γ phase, trace ß0 and α2 phases. Nb was well distributed throughout the alloys, while Cr segregation resulted in the residual ß0 phase. Increasing the amount of Nb content increased the amount of the γ phase and reduced the amount of the ß0 phase. The alloy Ti4822-2Nb exhibited a room-temperature (RT) fracture strength under a tensile of 568 ± 7.8 MPa, which was nearly 100 MPa higher than that of the Ti4822-1Nb alloy. A further increase in Nb to an additional 4 at.% Nb had little effect on the fracture strength. Both the friction coefficient and the wear rate increased with the increasing Nb content. The wear mechanisms for all samples were abrasive wear with local plastic deformation and oxidative wear, resulting in the formation of metal oxide particles.

The Influence of Post-Treatment on Micropore Evolution and Mechanical Performance in AlSi10Mg Alloy Manufactured by Laser Powder Bed Fusion.

Gas-induced porosity is almost inevitable in additively manufactured aluminum alloys due to the evaporation of low-melting point elements (e.g., Al, Mg, and Zn) and the encapsulation of gases (e.g., hydrogen) during the multiple-phase reaction in the melt pool. These micropores are highly unstable during post-heat treatment at elevated temperatures and greatly affect mechanical properties and service reliability. In this study, the AlSi10Mg samples prepared by LPBF were subjected to solution heat treatment at 560 °C for 0.5 and 2 h, followed by artificial aging at 160 °C, 180 °C and 200 °C, respectively. The defect tolerance of gas porosity and associated damage mechanisms in the as-built and heat treated AlSi10Mg alloy were elucidated using optical, scanning electron microscopic analysis, X-ray micro computed tomography (XCT) and room temperature tensile testing. The results showed the defect tolerance of AlSi10Mg alloy prepared by LPBF was significantly reduced by the artificial aging treatment due to the precipitation of Mg-Si phases. Fracture analysis showed that the cooperation of fine precipitates and coarsened micropores assists nucleation and propagation of microcracks sites due to stress concentration upon tensile deformation and reduces the tensile elongation at break.

High Milling Time Influence on the Phase Stability and Electrical Properties of Fe50Mn35Sn15 Heusler Alloy Obtained by Mechanical Alloying.

Fe50Mn35Sn15 Heusler alloy, obtained by mechanical alloying, was subjected to larger milling times in the range of 30-50 h to study the phase stability and morphology. X-ray diffraction studies have shown that the milled samples crystallise in a disordered A2 structure. The A2 structure was found to be stable in the milling range studied, contrary to the computation studies performed on this composition. Using Rietveld refinements, the lattice parameter, mean crystallite size, and lattice strain were computed. The nature of the obtained phases by milling was found to be nanocrystalline with values below 50 nm. A linear increase rate of 0.00713 (h-1) was computed for lattice strain as the milling time increased. As the milling time increases, the lattice parameter of the cubic Heusler was found to have a decreasing behaviour, reaching 2.9517 Å at 50 h of milling. The morphological and elemental distribution-characterised by scanning electron microscopy and energy-dispersive X-ray spectroscopy-evidenced Mn and Sn phase clustering. As the milling time increased, the morphology of the sample was found to change. The Mn and Sn cluster size was quantified by elemental line profile. Electrical resistivity evolution with milling time was analysed, showing a peak for 40 h of milling time.

The Effect of In Concentration and Temperature on Dissolution and Precipitation in Sn-Bi Alloys.

Sn-Bi-based, low-temperature solder alloys are being developed to offer the electronics manufacturing industry a path to lower temperature processes. A critical challenge is the significant microstructural and lattice parameter changes that these alloys undergo at typical service temperatures, largely due to the variable solubility of Bi during the Sn phase. The influence of alloying additions in improving the performance of these alloys is the subject of much research. This study aims to enhance the understanding of how alloying with In influences these properties, which are crucial for improving the alloy's reliability. Using in situ heating synchrotron powder X-ray diffraction (PXRD), we investigated the Sn-57 wt% Bi-xIn (x = 0, 0.2, 0.5, 1, 3 wt%) alloys during heating and cooling. Our findings reveal that In modifies the microstructure, promoting more homogeneous Bi distribution during thermal cycling. This study not only provides new insights into the dissolution and precipitation behaviour of Bi in Sn-Bi-based alloys, but also demonstrates the potential of In to improve the thermal stability of these alloys. These innovations contribute significantly to advancing the performance and reliability of Sn-Bi-based, low-temperature solder alloys.

Influence of Process Parameters on Selected Properties of Ti6Al4V Manufacturing via L-PBF Process.

This study investigates the microstructural effects of process parameters on Ti6Al4V alloy produced via powder bed fusion (PBF) using laser beam melting (LB/M) technology. The research focuses on how variations in laser power, exposure velocity, and hatching distance influence the final material's porosity, microhardness, and microstructure. To better understand the relationships between process parameters, energy density, and porosity, a simple mathematical model was developed. The microstructure of the alloy was analyzed in the YZ plane using a confocal microscope. The study identified optimal parameters-302.5 W laser power, 990 mm/s exposure velocity, and 0.14 mm hatching distance-yielding the lowest porosity index of 0.005%. The material's average hardness was measured at 434 ± 18 HV0.5. These findings offer valuable insights for optimizing printing parameters to produce high-quality Ti6Al4V components using PBF-LB/M technology, shedding light on the critical relationship between process parameters and the resulting microstructure.

Structural Changes in High-Entropy Alloys CoCrFeNi and CoCrFeMnNi, Irradiated by He Ions at a Temperature of 700 °C.

High-entropy alloys (HEA) are promising structural materials that will successfully resist high-temperature irradiation with helium ions and radiation-induced swelling in new generations of nuclear reactors. In this paper, changes in the elemental and phase composition, surface morphology, and structure of CoCrFeNi and CoCrFeMnNi HEAs irradiated with He2+ ions at a temperature of 700 °C were studied. Structural studies were mainly conducted using the X-ray diffraction method. The formation of a porous surface structure with many microchannels (open blisters) was observed. The average diameter of the blisters in CoCrFeMnNi is around 1.3 times smaller than in CoCrFeNi. It was shown that HEAs' elemental and phase compositions are stable under high-temperature irradiation. It was revealed that, in the region of the peak of implanted helium, high-temperature irradiation leads to the growth of tensile macrostresses in CoCrFeNi by 3.6 times and the formation of compressive macrostresses (-143 MPa) in CoCrFeMnNi; microstresses in the HEAs increase by 2.4 times; and the dislocation density value increases by 4.3 and 7.5 times for CoCrFeNi and CoCrFeMnNi, respectively. The formation of compressive macrostresses and a higher value of dislocation density indicate that the CoCrFeMnNi HEA tends to have greater radiation resistance compared to CoCrFeNi.

Electron Magnetic Resonance Study of Ni50.2Mn28.3Ga21.5 Powders.

In the present paper, we present an electron magnetic resonance (EMR) study of Ni50.2Mn28.3Ga21.5 powders obtained from melt-spun ribbons in the milling process. We registered EMR spectra in various temperatures at the X-band. In the EMR spectra recorded for the samples taken at the beginning of the milling process, the "training effect" was observed. After 2 h of milling, this phenomenon was no longer observed. To determine the basic EMR parameters, such as linewidth, resonance field, and asymmetry parameters, the experimental data were fitted using a single metallic Lorentz line. In high-temperature regions, we observed the influence of dispersion on the shape of the spectra, but as the temperature decreased, the asymmetry of line was reduced. The shift in the resonance field value at high temperatures and the temperature dependence of the linewidth below Curie temperature indicate that the investigated samples exhibited a characteristics of a spin-glass alloy.

Predicting Yield Strength and Plastic Elongation in Body-Centered Cubic High-Entropy Alloys.

We employ machine learning (ML) to predict the yield stress and plastic strain of body-centered cubic (BCC) high-entropy alloys (HEAs) in the compression test. Our machine learning model leverages currently available databases of BCC and BCC+B2 entropy alloys, using feature engineering to capture electronic factors, atomic ordering from mixing enthalpy, and the D parameter related to stacking fault energy. The model achieves low Root Mean Square Errors (RMSE). Utilizing Random Forest Regression (RFR) and Genetic Algorithms for feature selection, our model excels in both predictive accuracy and interpretability. Rigorous 10-fold cross-validation ensures robust generalization. Our discussion delves into feature importance, highlighting key predictors and their impact on mechanical properties. This work provides an important step toward designing high-performance structural high-entropy alloys, providing a powerful tool for predicting mechanical properties and identifying new alloys with superior strength and ductility.

Template-aided and freehand guiding plane preparation for removable partial dentures: A randomized controlled trial.

PURPOSE: To evaluate the accuracy of guiding plane preparation for removable partial dentures (RPDs) using 3D-printed templates compared to the freehand method. MATERIALS AND METHODS: Twenty partially edentulous patients requiring RPDs were randomly divided into two groups: the template-aided group (n = 10) and the freehand group (n = 10). Fifty-six guiding planes were prepared by a single clinician using two different methods. The angle deviation between the prepared guiding plane and the RPD path of placement was measured for both groups. The 3D deviations between the prepared guiding plane and the designed guiding plane were measured for the template-aided group. Patient satisfaction with the RPD was evaluated 2 weeks post-RPD wearing. RESULTS: The angular deviation observed in the template-aided group (1.77±1.11 degrees) was significantly lower than that (6.29±4.18 degrees) in the freehand group (p < .001). Additionally, the 3D deviation between the prepared guiding plane and the designed guiding plane of the template-aided group was 106.2±40.9 µm. No significant difference in patient satisfaction scores related to RPD wearing was found between the two groups. CONCLUSIONS: Utilizing the cobalt-chromium (CoCr) alloy template significantly improved the accuracy of guiding plane preparation in the clinic, irrespective of the site of the abutment tooth.

Spontaneous Orientation Polarization of Anisotropic Equivalent Dipoles Harnessed by Entropy Engineering for Ultra-Thin Electromagnetic Wave Absorber.

The synthesis of carbon supporter/nanoscale high-entropy alloys (HEAs) electromagnetic response composites by carbothermal shock method has been identified as an advanced strategy for the collaborative competition engineering of conductive/dielectric genes. Electron migration modes within HEAs as manipulated by the electronegativity, valence electron configurations and molar proportions of constituent elements determine the steady state and efficiency of equivalent dipoles. Herein, enlightened by skin-like effect, a reformative carbothermal shock method using carbonized cellulose paper (CCP) as carbon supporter is used to preserve the oxygen-containing functional groups (O·) of carbonized cellulose fibers (CCF). Nucleation of HEAs and construction of emblematic shell-core CCF/HEAs heterointerfaces are inextricably linked to carbon metabolism induced by O·. Meanwhile, the electron migration mode of switchable electron-rich sites promotes the orientation polarization of anisotropic equivalent dipoles. By virtue of the reinforcement strategy, CCP/HEAs composite prepared by 35% molar ratio of Mn element (CCP/HEAs-Mn2.15) achieves efficient electromagnetic wave (EMW) absorption of - 51.35 dB at an ultra-thin thickness of 1.03 mm. The mechanisms of the resulting dielectric properties of HEAs-based EMW absorbing materials are elucidated by combining theoretical calculations with experimental characterizations, which provide theoretical bases and feasible strategies for the simulation and practical application of electromagnetic functional devices (e.g., ultra-wideband bandpass filter).

Highly plastic Zn-0.3Ca alloy for guided bone regeneration membrane: Breaking the trade-off between antibacterial ability and biocompatibility.

A common problem for Zn alloys is the trade-off between antibacterial ability and biocompatibility. This paper proposes a strategy to solve this problem by increasing release ratio of Ca2+ ions, which is realized by significant refinement of CaZn13 particles through bottom circulating water-cooled casting (BCWC) and rolling. Compared with conventionally fabricated Zn-0.3Ca alloy, the BCWC-rolled alloy shows higher antibacterial abilities against E. coli and S. aureus, meanwhile much less toxicity to MC3T3-E1 cells. Additionally, plasticity, degradation uniformity, and ability to induce osteogenic differentiation in vitro of the alloy are improved. The elongation up to 49 %, which is the highest among Zn alloys with Ca, and is achieved since the sizes of CaZn13 particles and Zn grains are small and close. As a result, the long-standing problem of low formability of Zn alloys containing Ca has also been solved due to the elimination of large CaZn13 particles. The BCWC-rolled alloy is a promising candidate of making GBR membrane.

Preparation of electroless deposition of NiTiZr(P) quaternary alloy and their properties.

The exceptional super elasticity and corrosion-resistance of Ni-Ti alloys have attracted a lot of attention and interest lately for a wide range of applications, and complex alloy components could be prepared effectively by different preparation techniques. Ni(P), Ni-Ti(P), Ni-Zr(P), and Ni-Ti -Zr(P) binary, ternary, and quaternary alloys were coated on mild steel by electroless deposition which is a method of plating metallic films on a substrate by the reduction of metallic complex ions in solution with the aid of reducing agent from an alkaline bath. The ternary Ni-Ti-Zr(P) alloy is considered to be one of the most promising high-temperature SMAs. SEM, XRD and EDS were used to examine the morphology, phase composition and elemental composition which demonstrate the microstructure of the deposits. The mechanical characteristics of the samples were examined through scratch test and micro hardness analysis and the value increased from 261 HV200 to 405 HV200 and that the coefficient of friction raised significantly from 0.23 to 3.5 owing to the presences of added elements in Ni(P) matrix. Polarization analysis and EIS were tested to evaluate the corrosion properties of coated samples in a non-deaerated 3.5 %wt. (NaCl) solution. The outcomes indicate that as the amount of Ti-Zr elements in the bath raised, the corrosion potential became more positive and the corrosion current density decreased to 14.903 µA/cm2. Furthermore, Ni-Ti-Zr(P) alloy coating strengthens corrosion resistance in comparison to Ni(P).