Recovery of hydrochloric acid using positively-charged nanofiltration membrane with selective acid permeability and acid resistance.

An acid-recovering nanofiltration (NF) membrane with both acid resistance and selective acid permeability was fabricated via a water-based coating process for the recovery of hydrochloric acid. To achieve this, a thermally cross-linked branched-polyethyleneimine (b-PEI) layer was introduced to a loose polyethersulfone NF membrane by dip-coating of b-PEI and an epoxy linker and heat treatment in a sealed oven with a high-humidity atmosphere. The resulting membrane displayed a positive surface charge with a zeta potential, and exhibited a rejection performance order of MgCl2> MgSO4> NaCl > Na2SO4 characteristic of positive-charge-separation membranes. Mg rejection and Cl permeation experiments showed that the selective permeation of hydrochloric acid was achieved with Mg rejection above 95% and Cl permeation above 70%, and this allowed the acid to be recovered by obtaining permeate at the same pH as the feed. Moreover, the NF membrane maintained selective separation performance and flow rate for a month.

Recovery of sulfuric acid aqueous solution from copper-refining sulfuric acid wastewater using nanofiltration membrane process.

We used a nanofiltration (NF) membrane process to produce purified aqueous sulfuric acid from copper-refining sulfuric acid wastewater. Wastewater generated from a copper-refining process was used to explore the membrane performances and acid stabilities of six commercial NF membranes. A combination of permeate flux, sulfate permeation, and metal ion rejection clearly showed that two polyamide membranes and a polyacrylonitrile-based membrane achieved recovery of a purified sulfuric acid solution. Acid-stability and long-term performance tests showed that the polyamide membranes were unsuitable for copper-refining wastewater treatment because of their low acid stabilities. In contrast, the polyacrylonitrile-based composite membrane showed excellent acid stability, and gave greater than 90% metal ion rejection, with the exception of calcium ions, for 430 d. We also evaluated the recovery performance in 1 ton/d pilot-scale process using wastewater from copper-refining process; 90% metal ion rejection was achieved, with the exception of calcium ions, even at 95% recovery rate.

Hydrophilic and positively charged polyethylenimine-functionalized mesoporous magnetic clusters for highly efficient removal of Pb(II) and Cr(VI) from wastewater.

We develop mesoporous magnetic clusters (MMCs) functionalized with hydrophilic branched polyethylenimine (b-PEI), later called b-MG, and MMCs functionalized with positively charged b-PEI (p-MG). These materials efficiently remove Pb(II) and Cr(VI) from wastewater. Fourier-transform infrared spectroscopy, X-ray photoelectron spectroscopy, thermogravimetric analysis, and nitrogen adsorption-desorption analysis results clearly indicate that hydrophilic b-PEI and positively charged b-PEI are successfully attached to the MMC surfaces. Wide-angle X-ray diffraction, high-resolution transmission electron microscopy, and field-emission scanning electron microscopy analyses confirm that the crystal structures and morphologies of the MMCs are maintained well even when wet chemical modification processes are used to introduce hydrophilic b-PEI and positively charged b-PEI to the MMC surfaces. Langmuir and Sips isotherm models are applied to describe Pb(II) adsorption behavior of the b-MG and Cr(VI) adsorption behavior of the p-MG. The isotherm models indicate that the maximum adsorption capacities of b-MG and p-MG, respectively, are 216.3 and 334.1 mg g-1, respectively. These are higher than have previously been found for other adsorbents. In reusability tests, using magnetic separation and controlling the pH, the Pb(II) recovery efficiency of the b-MG is 95.6% and the Cr(VI) recovery efficiency of the p-MG is 68.0% even after the third cycle.

Structurally Enhanced Self-Plasticization of Poly(vinyl chloride) via Click Grafting of Hyperbranched Polyglycerol.

A highly self-plasticized poly(vinyl chloride) (PVC) is demonstrated for the first time via click grafting of hyperbranched polyglycerol (HPG). The plasticizing effect of the grafted HPG on PVC is systematically investigated by various analytical methods. The amorphous and bulky dendritic structure of HPG efficiently increases the free volume of the grafted PVC, which leads to a remarkably lower glass transition temperature comparable to that of the conventional plasticized PVC. Viscoelastic analysis reveals that HPG considerably improves the softness of the grafted PVC at room temperature and promotes the segmental motion in the system. The HPG-grafted PVC films exhibit an exceptional stretchability unlike the mixture of PVC and HPG because the covalent attachment of HPG to PVC allows it to maintain its homogeneous and well-organized architecture under tensile stretching. The work provides valuable insights into the design of highly flexible and stretchable polymeric materials by means of introducing hyperbranched side chains.

Enhancement of tensile toughness of poly(lactic acid) (PLA) through blending of a polydecalactone-grafted cellulose copolymer: The effect of mesophase transition on mechanical properties.

Increasing the toughness of poly(lactic acid) (PLA), i.e., simultaneously increasing both the tensile strength and ductility, remains a major challenge. In this study, fully bio-based PLA blends with polydecalactone (PDL)-grafted cellulose copolymer (CgPD) were prepared and comprehensively analyzed to enhance the toughness of the PLA matrix. The blends were found by FT-IR and solid-state 1H NMR to be physically intact and miscible at the sub-twenty-nanometer scale. The WXRD and DSC analyses indicated that the addition of the alkyl-branched CgPD imparts a more structurally disordered PLA mesophase state to the prepared PLA_CgPD bio-blends. UTM analysis was used to characterize the macroscopic mechanical properties of the PLA_CgPD bio-blends. Both the tensile strength and elongation properties were simultaneously improved with the addition of 1 wt% CgPD loading amount to PLA (PLA_CgPD1). This study experimentally demonstrates that the enhanced mechanical properties of PLA_CgPD1 are closely related to the existence of more ordered PLA mesophases induced by the introduction of an optimal amount of CgPD into the PLA matrix.

Formation of cellulose-carbene complex via depolymerization in ILs: Dependence of IL types on kinetics, conformation and dispersity.

This study focused on the influence of anion type on the depolymerization and its effect on the molecular state, dynamics and dispersity of cellulose. GPC and the van Gurp-Palmen plot showed that molar mass was more significantly decreased by 1-butyl-3-methylimidazolium chloride ([C4C1Im][Cl]) comparing to 1-butyl-3-methylimidazolium acetate ([C4C1Im][OAc]). Acid-catalyzed hydrolysis of cellulose in IL was proved using base titration which was monitored by conductivity and pH value. On the contrary to the depolymerization case, [C4C1Im][OAc] solution needed more base to be neutralized than [C4C1Im][Cl] solution. The generated carbene was combined with reducing ends of cellulose, which was facilitated in low molar mass consisting of a large number of reducing ends. The formation of cellulose-carbene substitution caused steric hindrance of cellulose chain, thus resulting in increased segmental friction with high molecular density. The cellulose particle combined with carbene can be dispersed stably in aqueous media.

Highly ordered cellulose II crystalline regenerated from cellulose hydrolyzed by 1-butyl-3-methylimidazolium chloride.

This research focused on the preparation of highly ordered cellulose II crystalline by cellulose hydrolysis in ionic liquid, and the influence of molecular mobility on recrystallization of cellulose. The molar mass of cellulose was controlled by hydrolysis using 1-butyl-3-methylimidazolium chloride (BmimCl). The molecular mobility of cellulose dissolved in BmimCl was characterized by rheological properties. After characterization of cellulose solution and regeneration, change of molar mass and conversion to crystalline were monitored using gel-permeation chromatography and powder X-ray diffraction, respectively. The molar mass of the cellulose in BmimCl was remarkably decreased with an increase in duration time, resulting in better mobility and a lower conformational constraint below critical molar mass. The decrease in molar mass surprisingly increased the crystallinity up to ∼ 85%, suggesting a recrystallization rate dependence of the mobility. The correlation between the mobility and recrystallization rate represented quit different behavior above and below a critical molar mass, which strongly demonstrated to the effect of mobility on the conversion of amorphous state to crystalline structure.

Unentangled star-shape poly(ε-caprolactone)s as phthalate-free PVC plasticizers designed for non-toxicity and improved migration resistance.

We develop a nontoxic unentangled star-shape poly(ε-caprolactone) (UESPCL) plasticizer with excellent migration resistance for the production of phthalate-free flexible poly(vinyl chloride) (PVC) by means of the ring-opening polymerization of ε-caprolactone, initiated from the multifunctional core, combined with end-capping, and vacuum purification processes. UESPCL is a transparent liquid at room temperature and exhibits unentangled Newtonian behavior because of its extremely short branched segments. UESPCL is biologically safe without producing an acute toxicity response. Torque analysis measurements reveals that UESPCL offers a faster fusion rate and a higher miscibility with PVC compared to a typical plasticizer, di(2-ethylhexyl) phthalate (DEHP). The solid-state (1)H nuclear magnetic resonance (NMR) spectrum reveals that PVC and UESPCL are miscible with an average domain size of less than 8 nm. The flexibility and transparency of the PVC/UESPCL mixture, that is, phthalate-free flexible PVC, are comparable to the corresponding properties of the PVC/DEHP mixture, and the stretchability and fracture toughness of PVC/UESPCL are superior to the corresponding properties of the PVC/DEHP system. Most of all, PVC/UESPCL shows excellent migration resistance with a weight loss of less than 0.6% in a liquid phase, whereas DEHP migrated out of PVC/DEHP into a liquid phase with a weight loss of about 10%.

Amphiphilic thiol functional linker mediated sustainable anti-biofouling ultrafiltration nanocomposite comprising a silver nanoparticles and poly(vinylidene fluoride) membrane.

We develop sustainable anti-biofouling ultrafiltration membrane nanocomposites by covalently immobilizing silver nanoparticles (AgNPs) onto poly(vinylidene fluoride) (PVDF) membrane mediated by a thiol-end functional amphiphilic block copolymer linker. Field emission scanning electron microscopy (FE-SEM) and energy-dispersive X-ray spectroscopy (EDXS) measurements reveal that the AgNPs are highly bound and dispersed to the PVDF membrane due to the strong affinity of the AgNPs with the thiol-modified block copolymeric linkers, which have been anchored to the PVDF membrane. The membrane performs well under water permeability and particle rejection measurements, despite the high deposition of AgNPs on the surface of membrane. The Ag-PVDF membrane nanocomposite significantly inhibits the growth of bacteria on the membrane surface, resulting in enhanced anti-biofouling property. Importantly, the AgNPs are not released from the membrane surface due to the robust covalent bond between the AgNPs and the thiolated PVDF membrane. The stability of the membrane nanocomposite ensures a sustainable anti-biofouling activity of the membrane.

Reduced migration from flexible poly(vinyl chloride) of a plasticizer containing beta-cyclodextrin derivative.

The migration of endocrine-disrupting di-(2-ethylhexyl) phthalate (DEHP) poses a serious threat to public health and the environment. In this study, we successfully prepared a plasticizerwith reduced DEHP migration by directly incorporating 2,3,6-per-O-benzoyl-beta-cyclodextrin (Bz-beta-CD) into DEHP. Bz-beta-CD was prepared by esterification between the hydroxyl groups of beta-CD and benzoyl chloride. The presence of this cyclodextrin is expected to facilitate formation of stable complexes through pi-pi association with DEHP molecules. The flexible PVC was prepared with a gelation-fusion process that uses the prepared migration-resistant plasticizer, and its properties (flexibility, thermal stability, and clarity) were evaluated by carrying out DSC and tensile testing, TGA, and haze testing, respectively. No significant changes in the physical properties of the flexible PVC were observed when Bz-beta-CD was added. DEHP migration tests were carried out for the flexible PVC according to the ISO 3826:1993(E) test method, and the quantity of migrated DEHP was then determined with UV-vis spectroscopy. It was found that the addition of Bz-beta-CD decreases the levels of DEHP migration from the flexible PVC samples by almost 40%. We investigated the molecular interaction between Bz-beta-CD and DEHP using molecular mechanics simulations, and we conclude that this reduction in DEHP migration is due to the formation of stabilized pi-pi attractive association and inclusion complexes of Bz-beta-CD and DEHP in flexible PVC.

Hyperbranched poly(epsilon-caprolactone) as a nonmigrating alternative plasticizer for phthalates in flexible PVC.

Hyperbranched (dendritic) poly(epsilon-caprolactone)s (HPCLs) were synthesized to have architectural variations, which are the different lengths of linear segments and different numbers of branches, and were used as plasticizers for flexible poly(vinyl chloride) (PVC). The plasticization efficiency estimated by the lowering of glass transition temperature and the enhancement in ultimate elongation indicated that the HPCLs with the shorter linear segments and the larger number of branches imparted as high flexibility as di(ethylhexyl) phthalate (DEHP) and much higher flexibility than their linear analogue, linear poly(epsilon-caprolactone), which is one of currently used polymer plasticizers. Volatility, extractability, and exudation tests for PVC/HPCL samples showed that there was no plasticizer migration even at very harsh condition, while ca. 7-78% of additives in PVC/DEHP was migrated out of samples, indicating that the HPCL can be used as an alternative plasticizer to remove the potential health risk from migrating phthalates during end use.

Suppression of dioxin emission in co-incineration of poly(vinyl chloride) with TiO2-encapsulating polystyrene.

This paper presents an approach to the suppression of the emission of dioxin and its precursors as a result of the co-incineration of poly (vinyl chloride) (PVC) with TiO2-encapsulating polystyrene (TEPS), in which TiO2 nanoparticles with the capacity to adsorb dioxin and its precursors are encapsulated without significant agglomeration. Field-emission scanning electron microscopy (FE-SEM) and transmission electron microscopy (TEM) were used to show that spherical PS particles encapsulating a uniform dispersion of TiO2 nanoparticles are obtained through the dispersion polymerization of styrene in an aqueous ethanol medium. To facilitate the encapsulation, the surface of the TiO2 nanoparticles was modified with a polymerizable organic silane linker priorto polymerization. For comparison purposes, experiments were performed in which PVC was co-incinerated with neat PS (PVC/PS), TiO2-encapsulating PS (PVC/TEPS), and mechanically mixed TiO2/PS (PVC/PS-MTiO2). Qualitative and quantitative investigations of the suppression of the emission of a model dioxin and its precursors were performed by analyzing the exhaust gases from the co-incinerations using gas chromatography/ mass spectrometry (GC/MS). The results show that the addition of TiO2 nanoparticles into co-incineration systems reduces the concentration of the dioxin and its precursors in exhaust gases. Moreover, the quantitative removal efficiencies for PVC/TEPS and PVC/PS-MTiO2 indicate that the suppression is successfully enhanced by the TiO2-encapsulation: increases in the dispersity of the nanoparticles result in improved adsorption of the dioxin and its precursors.

Positron annihilation spectroscopic evidence to demonstrate the flux-enhancement mechanism in morphology-controlled thin-film-composite (TFC) membrane.

In this study, positron annihilation lifetime spectroscopy (PALS) is applied to explain the flux-enhancement mechanism in thin-film-composite (TFC) membranes prepared by using dimethyl sulfoxide (DMSO) as an additive in the interfacial polymerization. The TFC membranes show a large increase in water flux, up to 5-fold, compared to nonadditive membrane. Atomic force microscopy (AFM) shows that surface roughness and surface area increase when DMSO in the aqueous phase solution phase works to increase miscibility of the aqueous and the organic phase by reducing the solubility difference of two immiscible solutions. X-ray photoelectron spectroscopy (XPS) reveals the variation of the chemical compositions to the extent that there is a considerable increase in the cross-linked amide linkages of the flux-enhanced TFC membranes. The effects of these structural changes on the molecular-size free volume properties are evaluated by PALS studies. The PALS results are the first to experimentally show that the thin films of cross-linked aromatic polyamide RO membranes are composed of two types of pores having radii of about 2.1-2.4 A from tau3, network pore, and 3.5-4.5 A from tau4, aggregate pore. The increase in the size and number of network pores by means of DMSO addition during interfacial polymerization enhances the water flux notably. The size of aggregate pores also increases and may contribute to enhance water flux, although their number inevitably decreases as the number of network pores becomes increased. Details on the correlations between RO performances and o-Ps lifetime parameters are clearly described based on the pore-flow model of reverse osmosis developed by Sourirajan et al.