RESUMEN
PURPOSE: To assess the light irradiance (LI) delivered by two light-curing units and to measure the degree of conversion (DC) of three composite cements and one flowable composite when cured through zirconia or ceramic-veneered zirconia plates with different thicknesses. MATERIALS AND METHODS: Three dual-curing composite cements (Clearfil Esthetic Cement, Panavia F2.0, G-CEM LinkAce) and one light-curing flowable composite (G-aenial Universal Flo) were investigated. Nine different kinds of zirconia plates were prepared from three zirconia grades (YSZ: Aadva and KATANA; Ce-TZP/Al2O3: NANOZR) in three different thicknesses (0.5- and 1.5-mm-thick zirconia, and 0.5-mm-thick zirconia veneered with a 1.0-mm-thick veneering ceramic). Portions of the mixed composite cements and the flowable composite were placed on a light spectrometer to measure LI while being light cured through the zirconia plates for 40 s using two light-curing units (n = 5). After light curing, micro-Raman spectra of the composite films were acquired to determine DC at 5 and 10 min, 1 and 24 h, and at 1 week. RESULTS: The zirconia grade and the thickness of the zirconia/veneered zirconia plates significantly decreased LI. Increased LI did not increase DC. Only the Ce-TZP/Al2O3 (NANOZR) zirconia was too opaque to allow sufficient light transmission and resulted in significantly lower DC. CONCLUSION: Although zirconia-based restorations attenuate the LI of light-curing units, the composite cements and the flowable composite could be light cured through the YSZ zirconia. LI is too low through Ce-TZP/Al2O3 zirconia, necessitating the use of self-/dual-curing composite cements.
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Resinas Compuestas/efectos de la radiación , Materiales Dentales/efectos de la radiación , Luz , Cementos de Resina/efectos de la radiación , Circonio/química , Óxido de Aluminio/química , Cerámica/química , Cerámica/efectos de la radiación , Cerio/química , Resinas Compuestas/química , Luces de Curación Dental/clasificación , Materiales Dentales/química , Coronas con Frente Estético , Humanos , Curación por Luz de Adhesivos Dentales/instrumentación , Ensayo de Materiales , Metacrilatos/química , Microespectrofotometría , Polietilenglicoles/química , Polimerizacion , Ácidos Polimetacrílicos/química , Poliuretanos/química , Dosis de Radiación , Cementos de Resina/química , Dispersión de Radiación , Espectrometría Raman , Propiedades de Superficie , Itrio/químicaRESUMEN
PURPOSE: To evaluate the effect of different mechanical pre-treatments on the bond durability to dental zirconia. MATERIALS AND METHODS: Fully sintered IPS e.max ZirCAD (Ivoclar Vivadent) blocks were randomly assigned to one of 4 groups: (1) kept as-sintered (control), (2) sandblasted with 50-µm Al2O3(Danville), or tribochemically silica sandblasted using (3) CoJet (3M ESPE) and (4) SilJet (Danville). The zirconia specimens were additionally pre-treated chemically using a 10-MDP/silane ceramic primer (Clearfil Ceramic Primer, Kuraray Noritake). Two identically pre-treated zirconia blocks were bonded together using resin-composite cement (RelyX Ultimate, 3M ESPE). The specimens were trimmed at the interface to a cylindrical hourglass shape and stored in distilled water (7 days, 37°C), after which they were randomly tested as is or subjected to additional mechanical aging involving cyclic tensile stress (10 N, 10 Hz, 10,000 cycles). Subsequently, the microtensile bond strength was determined and SEM fractographic analysis performed. RESULTS: Weibull analysis revealed the highest Weibull scale and shape parameters when zirconia was tribochemically silica sandblasted using either CoJet or SilJet. The Weibull shape parameter of Al2O3-sandblasted zirconia was significantly reduced upon mechanical aging, but not when zirconia was tribochemically silica sandblasted. CONCLUSION: The mechanical surface pre-treatment of zirconia using tribochemical silica sandblasting (CoJet, SilJet) resulted in the most favorable bond durability of a resin-composite cement (RelyX Ultimate) to dental zirconia before and after aging.
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Cerámica/química , Recubrimiento Dental Adhesivo , Grabado Dental/métodos , Materiales Dentales/química , Itrio/química , Circonio/química , Óxido de Aluminio/química , Módulo de Elasticidad , Humanos , Ensayo de Materiales , Metacrilatos/química , Microscopía Electrónica de Rastreo , Distribución Aleatoria , Cementos de Resina/química , Silanos/química , Dióxido de Silicio/química , Estrés Mecánico , Propiedades de Superficie , Temperatura , Resistencia a la Tracción , Agua/químicaRESUMEN
Laser surface texturing is widely explored for modifying the surface topography of various materials and thereby tuning their optical, tribological, biological, and other surface properties. In dentistry, improved osseointegration has been observed with laser textured titanium dental implants in clinical trials. Due to several limitations of titanium materials, dental implants made of zirconia-based ceramics are now considered as one of the best alternatives. Laser surface texturing of zirconia dental implants is therefore attracting increasing attention. However, due to the brittle nature of zirconia, as well as the metastable tetragonal ZrO2 phase, laser texturing in the case of zirconia is more challenging than in the case of titanium. Understanding these challenges requires different fields of expertise, including laser engineering, materials science, and dentistry. Even though much progress was made within each field of expertise, a comprehensive analysis of all the related factors is still missing. This review paper provides thus an overview of the common challenges and current status on the use of lasers for surface texturing of zirconia-based ceramics for dental applications, including texturing of zirconia implants for improving osseointegration, texturing of zirconia abutments for reducing peri-implant inflammation, and texturing of zirconia restorations for improving restoration retention by bonding.
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Implantes Dentales , Circonio , Cerámica , Materiales Dentales , Diseño de Prótesis Dental , Rayos Láser , Oseointegración , Propiedades de Superficie , TitanioRESUMEN
The objective of this study was to assess the influence of alumina sandblasting on the flexural strength of the latest generation of highly translucent yttria partially stabilized dental zirconia (Y-PSZ). Fully-sintered zirconia disk-shaped specimens (14.5-mm diameter; 1.2-mm thickness) of four Y-PSZ zirconia grades (KATANA HT, KATANA STML, KATANA UTML, all Kuraray Noritake; and Zpex Smile, Tosoh) were sandblasted at 0.2 MPa with 50-µm alumina (Al2O3) sand (Kulzer) or left as-sintered (control). For each zirconia grade, the yttria (Y2O3) content was determined using X-ray fluorescence (XRF). Surface roughness was assessed using 3D confocal laser microscopy. Micro-Raman spectroscopy (µ-Raman) and X-ray diffraction (XRD) were used to assess potentially induced residual stresses. Biaxial flexural strength (n = 20) was statistically compared by Weibull analysis. Focused ion beam - scanning electron microscopy (FIB/SEM) was used to observe the subsurface microstructure. Fracture surfaces after biaxial flexural strength testing were observed by SEM. KATANA UTML had the highest Y2O3 content (6 mol%), followed by KATANA STML and Zpex Smile (5 mol%), and KATANA HT (4 mol%). Al2O3-sandblasting significantly increased surface roughness of KATANA UTML and Zpex Smile. µRaman and XRD revealed the presence of residual compressive stress on all Al2O3-sandblasted surfaces. FIB/SEM revealed several sub-surface microcracks in the sandblasted specimens. Weibull analysis revealed that Al2O3-sandblasting increased the characteristic strength of KATANA HT, KATANA STML, whereas it decreased the strength of KATANA UTML. The strength enhancement after Al2O3-sandblasting of KATANA HT was the highest, followed by KATANA STML. For Zpex Smile, the influence was statistically insignificant. The impact of Al2O3-sandblasting on the Weibull modulus was controversial. The strength of zirconia after Al2O3-sandblasting is determined by the balance between microcrack formation (decreased strength) and surface compressive stress build-up (increased strength).
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Resistencia Flexional , Circonio , Óxido de Aluminio , Cerámica , Materiales Dentales , Ensayo de Materiales , Propiedades de Superficie , ItrioRESUMEN
OBJECTIVES: New strategies for implant surface functionalization in the prevention of peri-implantitis while not compromising osseointegration are currently explored. The aim of this in vivo study was to assess the osseointegration of a titanium-silica composite implant, previously shown to enable controlled release of therapeutic concentrations of chlorhexidine, in the Göttingen mini-pig oral model. MATERIAL AND METHODS: Three implant groups were designed: macroporous titanium implants (Ti-Porous); macroporous titanium implants infiltrated with mesoporous silica (Ti-Porous + SiO2 ); and conventional titanium implants (Ti-control). Mandibular last premolar and first molar teeth were extracted bilaterally and implants were installed. After 1 month healing, the bone in contact with the implant and the bone regeneration in the peri-implant gap was evaluated histomorphometrically. RESULTS: Bone-to-implant contact and peri-implant bone volume for Ti-Porous versus Ti-Porous + SiO2 implants did not differ significantly, but were significantly higher in the Ti-Control group compared with Ti-Porous + SiO2 implants. Functionalization of titanium implants via infiltration of a SiO2 phase into the titanium macropores does not seem to inhibit implant osseointegration. Yet, the importance of the implant macro-design, in particular the screw thread design in a marginal gap implant surgery set-up, was emphasized by the outstanding results of the Ti-Control implant. CONCLUSIONS: Next-generation implants made of macroporous Ti infiltrated with mesoporous SiO2 do not seem to compromise the osseointegration process. Such implant functionalization may be promising for the prevention and treatment of peri-implantitis given the evidenced potential of mesoporous SiO2 for controlled drug release.
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Prótesis e Implantes , Animales , Antibacterianos , Implantes Dentales , Periimplantitis/prevención & control , Dióxido de Silicio , Propiedades de Superficie , Porcinos , Porcinos Enanos , TitanioRESUMEN
OBJECTIVES: For the use of partially stabilized zirconia (PSZ) as high-translucent zirconia, the importance of cubic phase (c-ZrO2) is commonly emphasized without much attention for the remaining tetragonal phase (t-ZrO2). The aim is to understand whether the crystal structure and microstructure of t-ZrO2 have paramount influences on the properties of PSZ. METHODS: Two grades of 5mol% yttria-stabilized PSZ ceramics were prepared by different processing routes. A 5mol % yttria co-precipitated zirconia (T5Y) was compared with a 3 and 8mol% yttria-stabilized powder mixture grade with a bimodal grain size distribution (B5Y). The phase composition and lattice parameters were studied with x-ray diffraction (XRD) and Rietveld analysis. Mechanical properties were compared in terms of hardness, toughness and biaxial bending strength with Weibull analysis. Their translucency and aging stability were also characterized, and the microstructure before and after aging were followed by scanning electron microscopy (SEM). RESULTS: T5Y and B5Y having similar phase composition (about 40% t- and 60% c-ZrO2) showed the same basic properties (density, hardness and toughness), but the lattice parameters of t-ZrO2 and the concomitant microstructure were completely different. The t-ZrO2 phase in T5Y had a higher yttria content and a lower tetragonality (c/a) of 1.0126±0.0002, whereas the t-ZrO2 phase in B5Y was comparable to that in conventional 3Y-TZPs with a tetragonality of 1.0153±0.0002. Consequently, B5Y showed a lower strength with lower Weibull modulus, being less translucent and more aging susceptible as compared to T5Y. The translucency and aging susceptibility of B5Y were even comparable to those of conventional 3Y-TZP. SIGNIFICANCE: Not only the phase composition with high cubic phase content but also the lattice parameters and the yttria content in the remaining t-ZrO2 played a determinant role for PSZs to be used as 'high-translucent' zirconia.
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Materiales Dentales , Circonio , Cerámica , Dureza , Ensayo de Materiales , ItrioRESUMEN
Zirconia implants are appreciated in some clinical indications in light of their aesthetic appearance and good biocompatibility. The aim of this work was to evaluate the performance of a newly developed two-piece zirconia/polyether ketone ketone (PEKK) implant-abutment combination after long-term cyclic loading in a hydrothermal environment, using a new protocol adapted from two available ISO standards. Sixteen implants (n = 8/group) were embedded according to ISO 14801 and divided into two groups: implants in the Observational Group (OG) were cyclically loaded for 60 days (98 N, 10 million loading cycles, 2 Hz) in 85 °C water in a chewing simulator, while non-loaded/non-aged implants (as-received) constituted the Control Group (CG). After 4.7 million loading cycles, one OG implant fractured in the chewing simulator. The surviving implants were compared to CG implants by X-ray diffraction (XRD) to investigate potential ageing as suggested by ISO 13356, but also µ-Raman spectroscopy, Focused-Ion-Beam - Scanning-Electron-Microscopy (FIB-SEM), and load-to-fracture. Ageing was shown to have limited influence on the evaluated zirconia implant, with increased monoclinic content after loading/ageing being to a shallow transformed zone of ~2 µm at the implant surface. However, OG implants showed a significantly decreased fracture load of 751 ± 231 N (CG: 995 ± 161 N; p = .046). These values enable clinical application, but the fact that one failure was recorded during cyclic fatigue along with the significant decrease in strength after cyclic loading/ageing suggest that there may be room for further optimization of especially the PEKK abutment. Furthermore, good agreement was observed between the fracture modes of the implant that failed during the cyclic fatigue experiment and the in vivo failure of one implant during pre-clinical trials, validating the interest of the in vitro protocol used in this work to check the reliability of zirconia implant.
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Implantes Dentales , Cetonas , Fracaso de la Restauración Dental , Análisis del Estrés Dental , Ensayo de Materiales , Reproducibilidad de los Resultados , Titanio , CirconioRESUMEN
OBJECTIVE: To assess the influence of alumina sandblasting on four highly translucent dental zirconia grades. METHODS: Fully sintered zirconia disk-shaped specimens (15-mm diameter; 0.5-mm thickness) of four highly translucent yttria partially stabilized zirconia (Y-PSZ) grades (KATANA HT, KATANA STML, KATANA UTML, Kuraray Noritake; Zpex Smile, Tosoh) were sandblasted with 50-µm alumina (Al2O3) sand (Kulzer) or left 'as-sintered' (control) (n=5). For each zirconia grade, the translucency was measured using a colorimeter. Surface roughness was assessed using 3D confocal laser microscopy, upon which the zirconia grades were statistically compared for surface roughness using a Kruskal-Wallis test (n=10). X-ray diffraction (XRD) with Rietveld analysis was used to assess the zirconia-phase composition. Micro-Raman spectroscopy was used to assess the potentially induced residual stress. RESULTS: The translucency of KATANA UTML was the highest (36.7±1.8), whereas that of KATANA HT was the lowest (29.5±0.9). The 'Al2O3-sandblasted' and 'as-sintered' zirconia revealed comparable surface-roughness Sa values. Regarding zirconia-phase composition, XRD with Rietveld analysis revealed that the 'as-sintered' KATANA UTML contained the highest amount of cubic zirconia (c-ZrO2) phase (71wt%), while KATANA HT had the lowest amount of c-ZrO2 phase (41wt%). KATANA STML and Zpex Smile had a comparable zirconia-phase composition (60wt% c-ZrO2 phase). After Al2O3-sandblasting, a significant amount (over 25wt%) of rhombohedral zirconia (r-ZrO2) phase was detected for all highly translucent zirconia grades. SIGNIFICANCE: Al2O3-sandblasting did not affect the surface roughness of the three highly translucent Y-PSZ zirconia grades, but it changed its phase composition.
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Cristalografía/métodos , Materiales Dentales/química , Circonio/química , Óxido de Aluminio/química , Colorimetría/métodos , Grabado Dental/métodos , Análisis del Estrés Dental , Ensayo de Materiales , Espectrometría Raman , Propiedades de SuperficieRESUMEN
OBJECTIVE: To assess the influence of surface treatment and thermal annealing on the four-point bending strength of two ground dental zirconia grades. METHODS: Fully-sintered zirconia specimens (4.0×3.0×45.0mm3) of Y-TZP zirconia (LAVA Plus, 3M ESPE) and Y-TZP/Al2O3 zirconia (ZirTough, Kuraray Noritake) were subjected to four surface treatments: (1) 'GROUND': all surfaces were ground with a diamond-coated grinding wheel on a grinding machine; (2) 'GROUND+HEAT': (1) followed by annealing at 1100°C for 30min; (3) 'GROUND+Al2O3 SANDBLASTED': (1) followed by sandblasting using Al2O3; (4) 'GROUND+CoJet SANDBLASTED': (1) followed by tribochemical silica (CoJet) sandblasting. Micro-Raman spectroscopy was used to assess the zirconia-phase composition and potentially induced residual stress. The four-point bending strength was measured using a universal material-testing machine. RESULTS: Weibull analysis revealed a substantially higher Weibull modulus and slightly higher characteristic strength for ZirTough (Kuraray Noritake) than for LAVA Plus (3M ESPE). For both zirconia grades, the 'GROUND' zirconia had the lowest Weibull modulus in combination with a high characteristic strength. Sandblasting hardly changed the bending strength but substantially increased the Weibull modulus of the ground zirconia, whereas a thermal treatment increased the Weibull modulus of both zirconia grades but resulted in a significantly lower bending strength. Micro-Raman analysis revealed a higher residual compressive surface stress that correlated with an increased bending strength. SIGNIFICANCE: Residual compressive surface stress increased the bending strength of dental zirconia. Thermal annealing substantially reduced the bending strength but increased the consistency (reliability) of 'GROUND' zirconia.
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Porcelana Dental , Circonio , Materiales Dentales , Análisis del Estrés Dental , Ensayo de Materiales , Reproducibilidad de los Resultados , Estrés Mecánico , Propiedades de Superficie , ItrioRESUMEN
UNLABELLED: The influence of surface treatment on the low-temperature degradation (LTD) of tetragonal zirconia polycrystalline (TZP) is still unclear. OBJECTIVES: The effect of surface treatments on the LTD behavior of zirconia was investigated. METHODS: Fully-sintered specimens of seven commercial dental zirconia (Aadva, GC; In-CeramYZ, VITA; IPS e.max ZirCAD, Ivoclar Vivadent; LAVA Frame and LAVA Plus, 3M ESPE; NANOZR, Panasonic; ZirTough, Kuraray Noritake) were provided by the manufacturers with specimen dimensions of approximately 10mm×5mm×3mm. For each zirconia grade, samples were kept 'as sintered' (untreated) or were subjected to one of the three surface treatments: rough polished, sandblasted with Al2O3, tribochemical silica sandblasted (n=3/group). The tetragonal to monoclinic transformation was evaluated by X-ray diffraction at several intervals during LTD testing up to 40h in steam in an autoclave (134°C, 2bar). RESULTS: The five yttria-stabilized TZP (Y-TZP: Aadva, In-CeramYZ, IPS e.max ZirCAD, LAVA Frame, LAVA Plus) zirconia showed a similar trend in LTD behavior. The Al2O3 sandblasted zirconia showed the highest monoclinic volume fraction. The as sintered (untreated) zirconia degraded faster than the surface-treated zirconia. Although the surface-treated ceria-stabilized TZP/alumina (Ce-TZP/Al2O3: NANOZR) zirconia had a higher initial monoclinic volume fraction compared to the Y-TZP zirconia, it showed a stronger aging resistance. The as sintered (untreated) Y-TZP/alumina (Y-TZP/Al2O3: ZirTough) zirconia showed a strong aging resistance, whereas the surface-treated Y-TZP/Al2O3 zirconia degraded slightly. SIGNIFICANCE: Surface treatment improved the aging resistance of Y-TZP zirconia. Surface treatment did not affect the LTD behavior of Ce-TZP/Al2O3 zirconia, while surface treatment decreased the aging resistance of Y-TZP/Al2O3 zirconia.
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Porcelana Dental/química , Circonio/química , Resinas Acrílicas/química , Óxido de Aluminio/química , Resinas Compuestas/química , Grabado Dental/métodos , Ensayo de Materiales , Poliuretanos/química , Dióxido de Silicio/química , Propiedades de Superficie , Difracción de Rayos X , Itrio/químicaRESUMEN
Bone growth on and into implants exhibiting substantial surface porosity is a promising strategy in order to improve the long-term stable fixation of bone implants. However, the reliability in clinical applications remains a point of discussion. Most attention has been dedicated to the role of macroporosity, leading to the general consensus of a minimal pore size of 50-100 µm in order to allow bone ingrowth. In this in vivo study, we assessed the feasibility of early bone ingrowth into a predominantly microporous Ti coating with an average thickness of 150 µm and the hypothesis of improving the bone response through surface modification of the porous coating. Implants were placed in the cortical bone of rabbit tibiae for periods of 2 and 4 weeks and evaluated histologically and histomorphometrically using light microscopy and scanning electron microscopy. Bone with osteocytes encased in the mineralized matrix was found throughout the porous Ti coating up to the coating/substrate interface, highlighting that osseointegration of microporosities (<10 µm) was achievable. The bone trabeculae interweaved with the pore struts, establishing a large contact area which might enable an improved load transfer and stronger implant/bone interface. Furthermore, there was a clear interconnection with the surrounding cortical bone, suggesting that mechanical interlocking of the coating in the host bone in the long term is possible. When surface modifications inside the porous structure further reduced the interconnective pore size to the submicrometer level, bone ingrowth was impaired. On the other hand, application of a sol-gel-derived bioactive glass-ceramic coating without altering the pore characteristics was found to significantly improve bone regeneration around the coating, while still supporting bone ingrowth.
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Huesos/efectos de los fármacos , Materiales Biocompatibles Revestidos/farmacología , Prótesis e Implantes , Titanio/farmacología , Animales , Microscopía Electrónica de Rastreo , Conejos , Propiedades de SuperficieRESUMEN
UNLABELLED: The effect of sintering conditions and concomitant microstructure of dental zirconia (ZrO2) ceramics on their low-temperature degradation (LTD) behavior remains unclear. OBJECTIVES: Therefore, their effect on LTD of dental ZrO2 ceramics was investigated. METHODS: Three commercial pre-sintered yttria-stabilized dental zirconia materials were sintered at three temperatures (1450°C, 1550°C and 1650°C) applying three dwell times (1, 2 and 4h). Grain size measurements and LTD tests were performed on polished sample surfaces. LTD tests were performed at 134°C in an autoclave. The amount of monoclinic ZrO2 on the exposed surface was measured by X-ray diffraction (XRD). RESULTS: Higher sintering temperatures and elongated dwell times increased the ZrO2 grain size. Simultaneously, a larger fraction of zirconia grains adopted a cubic crystal structure, resulting in a decreased yttria content in the remaining tetragonal grains. Both the larger grain sizes and the lower average stabilizer content made the tetragonal grains more susceptible to LTD. Overall, independent on the commercial dental zirconia grade tested, the specimens sintered at 1450°C for 1h combined good mechanical properties with the best resistance to LTD. SIGNIFICANCE: In general, increased sintering temperatures and times result in a higher sensitivity to low-temperature degradation of Y-TZP ceramics.
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Materiales Dentales , Temperatura , Circonio , Difracción de Rayos XRESUMEN
Successful clinical repair of non-healing skeletal defects requires the use of bone substitutes with robust bone inductivity and excellent biomechanical stability. Thus, three-dimensionally functionalised porous calcium phosphate-Ti6Al4V (CaP-Ti) hybrids were produced by perfusion electrodeposition, and the in vitro and in vivo biological performances were evaluated using human periosteum derived cells (hPDCs). By applying various current densities at the optimised deposition conditions, CaP coatings with sub-micrometer to nano-scale porous crystalline structures and different ion dissolution kinetics were deposited on the porous Ti6Al4V scaffolds. These distinctive physicochemical properties caused a significant impact on in vitro proliferation, osteogenic differentiation, and matrix mineralisation of hPDCs. This includes a potential role of hPDCs in mediating osteoclastogenesis for the resorption of CaP coatings, as indicated by a significant down-regulation of osteoprotegerin (OPG) gene expression and by the histological observation of abundant multi-nucleated giant cells near to the coatings. By subcutaneous implantation, the produced hybrids induced ectopic bone formation, which was highly dependent on the physicochemical properties of the CaP coating (including the Ca(2+) dissolution kinetics and coating surface topography), in a cell density-dependent manner. This study provided further insight on stem cell-CaP biomaterial interactions, and the feasibility to produced bone reparative units that are predictively osteoinductive in vivo by perfusion electrodeposition technology.
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Desarrollo Óseo , Fosfatos de Calcio/química , Técnicas Electroquímicas , Titanio/química , Aleaciones , Secuencia de Bases , Diferenciación Celular , Proliferación Celular , Células Cultivadas , Cartilla de ADN , Regulación hacia Abajo , Humanos , Microscopía Electrónica de Rastreo , Osteoprotegerina/genética , Reacción en Cadena de la Polimerasa , Solubilidad , Propiedades de Superficie , Tomografía Computarizada por Rayos XRESUMEN
BACKGROUND: Topography and presence of bio-mimetic coatings are known to improve osseointegration. The objective of this study was to evaluate the bone regeneration potential of porous and osteogenic coatings. METHODOLOGY: Six-implants [Control (CTR); porous titanium coatings (T1, T2); thickened titanium (Ti) dioxide layer (TiO(2)); Amorphous Microporous Silica (AMS) and Bio-active Glass (BAG)] were implanted randomly in tibiae of 20-New Zealand white rabbits. The animals were sacrificed after 2 or 4 weeks. The samples were analyzed histologically and histomorphometrically. In the initial bone-free areas (bone regeneration areas (BRAs)), the bone area fraction (BAF) was evaluated in the whole cavity (500 µm, BAF-500), in the implant vicinity (100 µm, BAF-100) and further away (100-500 µm, BAF-400) from the implant. Bone-to-implant contact (BIC-BAA) was measured in the areas where the implants were installed in contact to the host bone (bone adaptation areas (BAAs)) to understand and compare the bone adaptation. Mixed models were used for statistical analysis. PRINCIPAL FINDINGS: After 2 weeks, the differences in BAF-500 for different surfaces were not significant (p>0.05). After 4 weeks, a higher BAF-500 was observed for BAG than CTR. BAF-100 for AMS was higher than BAG and BAF-400 for BAG was higher than CTR and AMS. For T1 and AMS, the bone regeneration was faster in the 100-µm compared to the 400-µm zone. BIC-BAA for AMS and BAG was lower after 4 than 2 weeks. After 4 weeks, BIC-BAA for BAG was lower than AMS and CTR. CONCLUSIONS: BAG is highly osteogenic at a distance from the implant. The porous titanium coatings didn't stimulate bone regeneration but allowed bone growth into the pores. Although AMS didn't stimulate higher bone response, it has a potential of faster bone growth in the vicinity compared to further away from the surface. BIC-BAA data were inconclusive to understand the bone adaptation.
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Materiales Biocompatibles Revestidos/química , Dióxido de Silicio/química , Titanio/química , Animales , Huesos/metabolismo , Vidrio/química , Implantes Experimentales , Ensayo de Materiales , Microscopía Electrónica de Rastreo , Modelos Estadísticos , Oseointegración , Porosidad , Prótesis e Implantes , Conejos , Tibia/patologíaRESUMEN
A perfusion electrodeposition (P-ELD) system was reported to functionalize additive manufactured Ti6Al4V scaffolds with a calcium phosphate (CaP) coating in a controlled and reproducible manner. The effects and interactions of four main process parameters - current density (I), deposition time (t), flow rate (f) and process temperature (T) - on the properties of the CaP coating were investigated. The results showed a direct relation between the parameters and the deposited CaP mass, with a significant effect for t (P=0.001) and t-f interaction (P=0.019). Computational fluid dynamic analysis showed a relatively low electrolyte velocity within the struts and a high velocity in the open areas within the P-ELD chamber, which were not influenced by a change in f. This is beneficial for promoting a controlled CaP deposition and hydrogen gas removal. Optimization studies showed that a minimum t of 6 h was needed to obtain complete coating of the scaffold regardless of I, and the thickness was increased by increasing I and t. Energy-dispersive X-ray and X-ray diffraction analysis confirmed the deposition of highly crystalline synthetic carbonated hydroxyapatite under all conditions (Ca/P ratio=1.41). High cell viability and cell-material interactions were demonstrated by in vitro culture of human periosteum derived cells on coated scaffolds. This study showed that P-ELD provides a technological tool to functionalize complex scaffold structures with a biocompatible CaP layer that has controlled and reproducible physicochemical properties suitable for bone engineering.