A Quantitative Study on Branching Density Dependent Behavior of Polylactide Melt Strength.

Polymer melt strength (MS) is strongly correlated with its molecular structure, while their relationship is not very clear yet. In this work, designable long-chain branched polylactide (LCB-PLA) is prepared in situ by using a tailor-made (methyl methacrylate)-co-(glycidyl methacrylate) copolymer (MG) with accurate number of reactive sites. A new concept of branching density (φ) in the LCB-PLA system is defined to quantitively study their relationship. Importantly, a critical point of φc  = 5.5 mol/104  mol C is revealed for the first time, below which the zero-shear viscosity (η0 ) corresponding to MS increases slowly with a slope of Δη0 /Δφ = 1400, while it increases sharply above this critical point due to entanglement of neighboring LCB-PLA chains. Consequently, the MS of PLA increased by >100 times by optimizing the LCB structures while maintaining processibility. Therefore, this work provides a deeper understanding and feasible route in quantitative design of polymers with high(er) melt strength for some specialty applications.

Rapid Stereocomplexation between Enantiomeric Comb-Shaped Cellulose-g-poly(L-lactide) Nanohybrids and Poly(D-lactide) from the Melt.

In this work we report the in situ preparation of fully biobased stereocomplex poly(lactide) (SC-PLA) nanocomposites grafted onto nanocrystalline cellulose (NCC). The stereocomplexation rate by compounding high-molar-mass poly(D-lactide) (PDLA) with comb-like NCC grafted poly(L-lactide) is rather high in comparison with mixtures of PDLA and PLLA. The rapid stereocomplexation was evidenced by a high stereocomplexation temperature (Tc-sc = 145 °C) and a high SC crystallinity (Xc-sc = 38%) upon fast cooling (50 °C/min) from the melt (250 °C for 2 min), which are higher than currently reported values. Moreover, the half-life crystallization time (175-190 °C) of the SC-PLA was shortened by 84-92% in comparison with the PDLA/PLLA blends. The high(er) stereocomplexation rate and the melt stability of the SC in the nanocomposites were ascribed to the nucleation effect of the chemically bonded NCC and the "memory effect" of molecular pairs in the stereocomplex melt because of the confined freedom of the grafted PLLA chains.

Biodegradable reactive compatibilizers for efficient in-situ compatibilization of poly (lactic acid)/poly (butylene adipate-terephthalate) blends.

The wide application of fully biodegradable polylactic acid/polybutylene terephthalate (PLA/PBAT) blends in environmentally friendly packaging were limited because of poor compatibility. Normal compatibilizers suffer from poor thermal stability and non-biodegradability. In this work, epoxy copolymer (MDOG) with different molecular structures were made of 2-methylene-1, 3-dioxoheptane, and glycidyl methacrylate as raw materials by free radical copolymerization. MDOG copolymers have good biodegradability and a high thermal decomposition temperature of 361 °C. The chemical reaction of the epoxy groups in MDOG with PLA and PBAT during the melting reaction improved the interfacial bonding by decreasing the particle size of PBAT. Compared to the PLA/PBAT blends, the tensile strength and fracture toughness of PLA/PBAT/MDOG blends were enhanced to 34.6 MPa and 115.8 MJ/m3, which are 25 % and 81 % higher, respectively. As a result, this work offers new methods for developing thermally stable and biodegradable compatibilizers, which will hopefully promote the development of packaging industry.

Enhancement of PLA crystallization, transparency, and strength by adding the long aliphatic chains grafted CNC.

The combination of crystallization, transparency, and strength is still a challenge for broadening the application of polylactic acid (PLA) films, while it is also difficult to balance. In this work, the long aliphatic chains of octadecylamine (ODA) were grafted onto the surface of cellulose nanocrystal (CNC) by tannic acid oxidation self-polymerization and Michael addition/Schiff base reaction between polytannic acid and ODA. Furthermore, the ODA grafted CNC (g-CNC) was used as green reinforcement for the PLA matrix and a series of PLA/g-CNC nanocomposite films were prepared by the casting method. The DSC, WAXD, POM, UV-vis and stretching test were employed to examine the effect of g-CNC on the properties of the as-prepared PLA/g-CNC nanocomposite films. It shows that the g-CNC is effective to improve the melt crystallization rate of PLA from 11 min to 7.3 min. Most importantly, the crystal size of the PLA spherulites was significantly reduced due to the well dispersion in the amorphous PLA matrix, which would effectively improve the transmittance of the PLA films and synchronously realize the combination of crystallization (62 %) and transparency (80.6 %). Moreover, the improved crystallization could also enhance the heat deformation performance of the PLA films since the heat resistance is closely associated with the crystallinity. Besides, the grafted ODA long chains improve the compatibility between CNC and PLA, leading to the reinforcement of PLA matrix, where the tensile strength reaches 65.05 MPa from 44.31 MPa. Compared with the pristine CNC, the addition of g-CNC makes more comprehensive improvement in the properties of the PLA films.

Enhanced crystallization, heat resistance and transparency of poly(lactic acid) with self-assembling bis-amide nucleator.

The application of poly(lactic acid) (PLA) is limited by its low crystallization rate. Conventional methods to increase crystallization rate usually result in a significant loss of transparency. In this work, a bundled bis-amide organic compound N'-(3-(hydrazinyloxy)benzoyl)-1-naphthohydrazide (HBNA) was used as a nucleator to prepare PLA/HBNA blends with enhanced crystallization, heat resistance and transparency. HBNA dissolves in PLA matrix at high temperature and self-assembles into bundle microcrystals by intermolecular hydrogen bonding at a lower temperature, which induces PLA to form ample spherulites and "shish-kebab-like" structure rapidly. The effects of HBNA assembling behavior and nucleation activity on the PLA properties and the corresponding mechanism are systematically investigated. As a result, the crystallization temperature of PLA increased from 90 °C to 123 °C by adding as low as 0.75 wt% of HBNA, and the half-crystallization time (t1/2) at 135 °C decreased from 31.0 min to 1.5 min. More importantly, the PLA/HBNA maintains good transparency (transmittance > 75 % and haze is ca. 27 %) due to the decreased crystal size, even though the crystallinity of PLA is increased to 40 %, which also led to good heat resistance. The present work is expected to expand the application of PLA in packaging and other fields.

Highly toughened poly (lactic acid)/poly (butylene adipate-terephthalate) blends in-situ compatibilized by MMA-co-GMA copolymers with different epoxy group content.

Poor compatibility limits the wide application of biodegradable poly (lactic acid)/poly (butylene adipate-terephthalate) (PLA/PBAT) blends in packaging industry. How to prepare compatibilizers with high efficiency and low cost by simple methods is a challenge. In this work, methyl methacrylate-co-glycidyl methacrylate (MG) copolymer with different epoxy group content are synthesized as reactive compatibilizers to resolve this issue. The effects of glycidyl methacrylate and MG contents on phase morphology and physical properties of the PLA/PBAT blends are systematically investigated. During melt blending, MG migrates to the phase interface, and then grafts with PBAT to form PLA-g-MG-g-PBAT terpolymers. When the molar ratio of MMA and GMA in MG is 3:1, the reaction activity of MG with PBAT is the highest and the compatibilization effect is the best. When the M3G1 content is 1 wt%, the tensile strength and the fracture toughness are increased to 37. 1 MPa and 120 MJ/m3, which increase by 34 % and 87 %, respectively. The size of PBAT phase decreases from 3.7 µm to 0.91 µm. Therefore, this work provides a low-cost and simple method to prepare the compatibilizers with high efficiency for the PLA/PBAT blend, and provides a new basis for the design of epoxy compatibilizers.

Enhanced flame retardancy and toughness of eco-friendly polyhydroxyalkanoate/bentonite composites based on in situ intercalation of P-N-containing hyperbranched macromolecules.

Polyhydroxyalkanoates (PHA) is a biodegradable polyester, and its application range is limited by the poor flame retardancy and low modulus. Bentonite (BNT) as a green inorganic filler can improve the modulus and flame retardancy of PHA to a certain extent. An in situ polymerization method was designed to intercalate P-N-containing hyperbranched macromolecules (HBM) among BNT layers (HBM-B) and to improve the flame retardancy while improving the dispersion of BNT in the PHA matrix. The layer spacing of BNT was increased from 1.2 nm to 4.5 nm. The effect law of the joint action of in situ intercalation of BNT and the HBM on flame retardancy and mechanical properties of PHA was systematically studied. The HBM-B showed stronger flame retardancy when the mass ratio of HBM to BNT was 75/25. The limiting oxygen index (LOI) of the PHA/HBM-B composite was increased to 27.6 % while maintaining good toughness. Compared to the physical blend of HBM and BNT (HBM/B), the elongation at break of PHA/HBM-B25 composites can be increased by up to 10 times. When the content of HBM-B is up to 15 wt%, the LOI of PHA-Based composites can reach 29.6 % and the UL-94 rating reaches V-0, which meets the standard of flame-retardant material. Therefore, the present work is expected to expand the application of PHA-based composites in the field of flame retardancy.

Enhanced crystallization and storage stability of mechanical properties of biosynthesized poly (3-hydroxybutyrate-co-3-hydroxyhexanate) induced by self-nucleation.

The poor mechanical properties induced by unsatisfactory crystallization ability limit the widespread use of biosynthesized poly (3-hydroxybutyrate-co-3-hydroxyhexanate) (PHBH). In this work, poly (3-hydroxybutyrate) (PHB) with a high melting point was first used as a homogeneous nucleating agent to increase the crystallization rate of PHBH by a self-nucleation method with a wider processing temperature window and crystallization kinetics and storage stability of mechanical properties of the PHBH/PHB mixtures were systematically investigated. By controlling the processing temperature and PHB content, the crystal nucleus density and crystallization rate of PHBH could be greatly increased while secondary crystallization was inhibited. When the processing temperature is 185 °C and PHB content is 20 wt%, the half crystallization time is shortened by 96% and the crystallinity was increased to 37.2%. Meanwhile, the mechanical performance of PHBH and its storage stability are greatly improved. Therefore, this work provides a simple and efficient way to improve the crystallization and mechanical performance of PHBH, which is expected to be applied to industrial production on a large scale.

Highly-toughened PVA/nanocellulose hydrogels with anti-oxidative and antibacterial properties triggered by lignin-Ag nanoparticles.

In this study, Ag nanoparticles were firstly reduced on the surface of lignin nanoparticles (LNPAg) by direct reaction of silver nitrate without the use of a catalyst. Thermogravimetric analysis, Zeta potential and transmission electron microscopy measurements were performed to give evidence of the effectiveness of the reaction. After that, glutaraldehyde crosslinked PVA hydrogels, were produced by addition of unmodified LNP and Ag loaded LNP (LNPAg) in presence of cellulose nanocrystals (CNC). Thermal, mechanical, rheological, microstructural and biological anti-oxidative and anti-bacterial properties of the resulted hydrogels were investigated. It was proved that all the three nanofillers were homogeneously dispersed in PVA, and the pore diameter of the hydrogels was in the range of 0.5-2.0 µm. Nevertheless, the hydrogels showed high toughness, long-term and repeatable adhesiveness to a variety of substrates. In particular, composite hydrogels containing LNPAg nanoparticles showed excellent radical scavenging and antibacterial activities. Consequently, the effects of PVA-2CNC-2LNPAg on wound healing in mice model of full-thickness skin resection were evaluated by hematoxylin and eosin staining, taking as a reference the PVA-2CNC-2LNP system. The results showed that the wound healing time of PVA-2CNC-2LNPAg group was faster than that of neat PVA and PVA-2CNC, highlighting the role of LNPAg in enhancing the contact-active anti-oxidative and antibacterial activities mechanism in composite hydrogels. We expected that PVA hydrogels incorporating LNPAg could be used as green and efficient biomedical wound dressing materials.

The crystallization behavior of poly(lactic acid) with different types of nucleating agents.

The effects of six nucleating agents (NAs), i.e., orotic acid (OA), potassium salt of 3,5-bis(methoxycarbonyl)benzenesulfonate (LAK-301), substituted-aryl phosphate salts (TMP-5), talc (TALC), N'1,N'6-dibenzoyladipohydrazide (TMC-306) and N1,N1'-(ethane-1,2-diyl)bis(N2-phenyloxalamide) (OXA), on the crystallization behavior of poly(lactic acid) (PLA) were compared by DSC. Under the same dosing of 0.5wt%, the nucleation effect of the NAs for PLA declines in the order of TMC-306≈OXA>TALC≫TMP-5≈LAK-301≈OA. The nucleation efficiency (NE) of TMC-306 and OXA is around 50%, which is almost 2 times of the NE of TALC. In the best case of the PLA/TMC-0.5% sample, the half-time of crystallization decreases from 30s to 9s with decreasing the crystallization temperature from 120°C to 100°C, which is of great significance to the fast production of highly crystallized PLA materials. As high-efficient NAs, TMC-306 and OXA are able to accelerate the crystallization rate of PLA even upon fast cooling at 50°C/min, while make no difference on PLA crystal form, as identified by WAXD. DMA analysis shows that the storage modulus of PLA is significantly improved by TMC-306 and OXA.