Catalytic upcycling of waste plastics over nanocellulose derived biochar catalyst for the coupling harvest of hydrogen and liquid fuels.

A powerful simple biochar catalyst derived from nanocellulose was applied to the catalytic upcycling of waste plastics into H2 and liquid fuels for the first time. For the results from model low-density polyethylene (LDPE) pyrolysis, the C8-C16 aliphatics and monocyclic aromatics were dominant constitutes of the liquid product with the yields ranging from 22 to 68 wt%. At the temperature of 500 °C and biochar to LDPE ratio surpassing 3, the LDPE could be completely degraded into liquid and gas without wax production. A wax yield of 16 wt% was observed at the temperature of 450 °C and biochar to LDPE ratio of 4, which was dramatically lower than that (77 wt%) from the absence of biochar at the temperature of 500 °C. Up to 92 vol% of H2 was detected in the gaseous product with a yield of 36 wt%. The lower temperatures and higher biochar to LDPE ratios favored increasing the generation of H2 at the expense of light gas CnHm especially CH4. Moreover, this biochar catalyst was tested effectively to convert the real waste plastics including grocery bags and packaging tray into valuable liquid and H2-enriched gas.

One-step synthesis of biomass-based sulfonated carbon catalyst by direct carbonization-sulfonation for organosolv delignification.

Biomass-based sulfonated carbon catalyst (SCC) was prepared from corncob via direct sulfuric acid carbonization-sulfonation treatment. Central composite design was used to evaluate temperature and time for optimizing SCC yield and sulfonic acid (SO3H) density. The SO3H groups were successfully introduced to the SCC as evidenced by FTIR and sulfur analysis. Numerical optimization results showed that 100 °C and 5.78 h are the optimal conditions for maximizing yield (61.24%) and SO3H density (1.1408 mmol/g). The highest ethanol organosolv lignin (EOL) yield of 63.56% with a substrate yield of 39.08% was achieved at 20% SCC loading in the ethanol organosolv delignification of lignocellulosic biomass. The FTIR spectra of the isolated lignin revealed typical features of G-lignin, indicating that no drastic changes took place in the lignin structure during the process. This study developed a simple one-step preparation method of SCC, which was successfully used as a catalyst in an organosolv delignification of biomass.

Synthesis and characterization of sulfonated activated carbon as a catalyst for bio-jet fuel production from biomass and waste plastics.

Sulfonated activated carbon-based catalysts were prepared by microwaved-assisted carbonization of phosphoric acid activated corncob followed by sulfonation using concentrated sulfuric acid. Sulfonation at different temperatures and times resulted in varied SO3H group density of the SAC catalysts. Sulfonation temperature showed a significant effect on the introduction of SO3H on the AC precursor while time had minor role. The SAC catalysts were characterized by means of N2 sorption analysis (specific surface area, pore-volume, average pore width), FTIR spectroscopy, SEM imaging, and sulfur analysis. The impact of catalysts SO3H density on the product distribution and bio-oil composition from the catalytic co-pyrolysis of Douglas fir and LDPE was evaluated. The highest bio-jet fuels (aromatics and C9-16 alkanes) obtained was 97.51% using the SAC catalyst sulfonated at 100 °C for 5 h. Results showed that SAC has great potential as catalyst in the co-pyrolysis of biomass and plastics for the production of jet-fuel range hydrocarbons.

Microwave-assisted synthesis of bifunctional magnetic solid acid for hydrolyzing cellulose to prepare nanocellulose.

The conventional studies on the preparation of nanocellulose used a high concentration of sulfuric acid that is difficult to remove and recover. A biochar-based solid acid with magnetic properties was developed to hydrolyze cellulose to prepare nanocellulose in this work. Two different methods were selected to investigate the properties of the synthesized magnetic carbon-based solid acids. The synthesized catalysts were characterized by SEM, TEM, XRD, NH3-TPD and FT-IR. The experimental results showed that two solid acids by the microwave-assisted synthesis had good magnetic properties by a magnet adsorption. Analysis by SEM and TEM showed that the two solid acids had rich pore structures. According to mineral element analysis, both solid acids contained high sulfur content. The solid acid was an amorphous carbon structural material with a surface rich in active groups. The catalytic activity of the biochar-based solid acids in cellulose hydrolysis to prepare nano-scale cellulosic material was evaluated. It was found that magnetic biochar-based solid acid (MBC-SA1) could achieve a high yield, which produced up to 57.68% for hydrolyzing cellulose into nanometers.