Casting behavior of titanium alloys in a centrifugal casting machine.

Since dental casting requires replication of complex shapes with great accuracy, this study examined how well some commercial titanium alloys and experimental titanium-copper alloys filled a mold cavity. The metals examined were three types of commercial dental titanium [commercially pure titanium (hereinafter noted as CP-Ti), Ti-6Al-4V (T64) and Ti-6Al-7Nb (T67)], and experimental titanium-copper alloys [3%, 5% and 10% Cu (mass %)]. The volume percentage filling the cavity was evaluated in castings prepared in a very thin perforated sheet pattern and cast in a centrifugal casting machine. The flow behavior of the molten metal was also examined using a so-called "tracer element technique." The amounts of CP-Ti and all the Ti-Cu alloys filling the cavity were similar; less T64 and T67 filled the cavity. However, the Ti-Cu alloys failed to reach the end of the cavities due to a lower fluidity compared to the other metals. A mold prepared with specially designed perforated sheets was effective at differentiating the flow behavior of the metals tested. The present technique also revealed that the more viscous Ti-Cu alloys with a wide freezing range failed to sequentially flow to the end of the cavity.

The structure of oxide formed by high-temperature oxidation of commercial gold alloys for porcelain-metal bonding.

For gold alloys containing only In as a base metal, an external In2O3 layer forms uniformly on the alloy surface. However, when the alloy contains Sn and In, no external oxide layer can be detected by electron probe micro-analysis, and oxide particles composed of In2O3 and SnO2 precipitate in the alloy. For alloys containing Ni, in addition to In and Sn, the external oxide is composed of NiO; there is little development of internal oxide. For alloys containing Fe and Sn, an oxide layer of only Fe2O3 forms on the alloy surface, and the internal oxidation zone shows a band-like structure containing SnO2 and a small amount of Fe2O3.

Effects of phase transformations of silicas and calcium sulfates on the compressive strength of gypsum-bonded investments at high temperatures.

The effects of transformations of silicas and calcium sulfates on high temperature compressive strength were investigated in commercial and experimental investment materials containing fused quartz as silica. The strength is only slightly affected by the alpha leads to beta transformation of cristobalite and not by the quartz alpha leads to beta transformation. The state of the calcium sulfates is the main factor influencing variations in the strength at a particular temperature.

A new method for finite element simulation of orthodontic appliance-teeth-periodontium-alveolus system.

This paper describes a new simulation method to analyze the initial behavior of the total system comprising orthodontic appliance, teeth, and their supporting structures. It is based on a finite element method which additionally takes account of a rotational degree of freedom. Beam and rod elements are used for finite element idealization of orthodontic appliance. Through spring elements it is connected with the teeth supported by the alveolar structures. The technique of 'initial strain' is introduced so as to analyze the effects of a gable bend and activation on the force system which is delivered by the orthodontic appliance. As compared with the photoelastic technique hitherto used, this method serves to investigate systematically and quantitatively the initial aspect of orthodontic tooth movement.

Influence of prosthesis material on stress distribution in bone and implant: a 3-dimensional finite element analysis.

A 3-dimensional finite element analysis was conducted to assess stress distribution in bone, implant, and abutment when gold alloy, porcelain, or resin (acrylic or composite) was used for a 3-unit prosthesis. A unit force was applied axially and then buccolingually to the center of the pontic. For gold and porcelain, similar maximum equivalent stress was found in each part of the models. In almost all cases, stress in the model with the resin prostheses was similar to or higher than that in the models with the other 2 prosthesis materials. The highest increase in stress with the resins was found in the implant-abutment unit under axial load. The protective role of resin for the implant-bone interface could not be demonstrated under the conditions of this analysis.

Influence of restoration type on stress distribution in bone around implants: a three-dimensional finite element analysis.

The three-dimensional finite element analysis method was used to assess stress in bone around titanium implants using three treatment designs for a partially edentulous mandible, under axial (AX), buccolingual (BL), or mesiodistal (MD) loads. For each of these loads, highest stress was calculated in the model with a cantilever prosthesis supported by two implants (M2). Less stress was found in the model with a conventional fixed partial denture on two implants (M3), and lowest stress was calculated in the model with three connected crowns supported by three implants (M1). When BL load was applied to M3, cortical bone stress was high, comparable to that calculated for M2 under the same load. When AX or MD load was applied to M3, the cortical bone stress was low, similar to that found in M1 under each of these loads.

In search of a suitable denture marker.

The ID-Band (SDI AB, Sweden) has become the standard, internationally and FDI accepted denture marking system. In Australia however the strip is not easily obtainable and is expensive. Two other materials have been trialled as possible alternatives: (1) Titanium foil (9 microns) and (2) Ho Band (matrix) (3 microns) (Lorvic Corp, USA). All three bands were tested for tensile strength and elongation at temperatures: RT, 700 degrees and 900 degrees C. As the ID- and Ho Bands are both 18-8 stainless steel their performance was similar. The 18-8 was stronger, had a higher percentage break point and a higher elongation. The latter meant that it was softer and could be more easily inscribed and was therefore more suitable for denture marking. T1 is becoming increasingly used in dentistry but in spite of its abundance it is not likely to replace stainless steel for denture marking at present. On the other hand the Ho Band is cheaper, more readily available and it could replace ID-Band for use in Australia. An alternative paper based marking system is also presented together with the rationale for its use.

Surface composition and structure of titanium polished with aqueous slurry of ferric oxide.

Cast plates were prepared from commercial titanium. The plates were polished with a slurry of fine ferric oxide powder. The surface composition and structure were investigated by electron probe microanalysis (EPMA) and X-ray photoelectron spectroscopy (XPS). In the high pressure-polished surface, iron was non-uniformly distributed but oxygen was mostly uniformly distributed, while in a light pressure-polished surface, iron and oxygen were uniformly distributed though at lower and higher concentrations, respectively. EPMA state analysis and XPS suggested that the iron might exist as Fe2+ in the outermost surface, while it might be in a metallic state in the inner surface layer.

Layered structure of cast titanium surface.

The present study concerns the surface layered structure of the cast Ti. A commercial Ti was cast into a mold which was made of a phosphate-bonded Al2O3/SiO2 investment. Elemental analyses of the interfacial zone of the casting were made under an electron probe micro-analyzer. The interfacial zone was composed of four layers: the outermost reaction or casting burn layer, the second layer of an O-and Al-stabilized alpha case, the third layer in which Si, P, O, and C were inhomogeneously concentrated, and the fourth layer which consisted of acicular or plate-like crystals. It was observed that the larger the cast volume and the higher the mold temperature, the thicker became each layer and the coarser became the acicular grains. Probably, the layered structure was formed through decomposition of reducible species in the burnout investment and diffusion of the resulting elements into the casting.

Possible segregation caused by centrifugal titanium casting.

The possibility of the segregation under solidification process using a centrifugal casting machine was investigated using an electron probe microanalyzer with elemental distribution map, line analysis and quantitative analysis. When a very small quantity of platinum was added to local molten titanium during the casting process, macroscopic segregation was observed under conditions of density difference of 0.1 g/cm3 at the most, confirming that the centrifugal force of the casting machine is extremely strong. When a Ti-6Al-4V alloy was cast, however, no macroscopic segregation was observed. The centrifugal force of the casting machine examined in the present study hardly results in the body-force segregation in this titanium alloy.

Molten titanium flow in a mesh cavity by the flow visualization technique.

The tracer element molten (TEM) method, which provides titanium flow visualization in a mold cavity, was applied to investigate the flow in a mesh pattern. When a pressure casting machine was used, most of the mesh rods were composed of many solidification layers, which implied that the flow was laminar and almost steady. When a centrifugal casting machine was used, the flow was almost irregular and a stack of solidification layers was observed in only a few segments. These results indicate that the flow was turbulent. In a complicated cavity, such as a mesh pattern, pressure rather than centrifugal force acts as an effective casting force. Therefore, in such a cavity, favorable castability can be achieved with high pressure and laminar flow.

Surface contamination of titanium by abrading treatment.

This study investigated the contamination of abraded Ti surfaces. Using a polishing machine, specimens were abraded with waterproof SiC grit papers under water cooling. The abraded surfaces were examined using element analysis, X-ray diffraction, and hardness tests. Contaminant deposits with dimensions reaching about 30 microns were observed throughout the surface. In these deposits, Ti was apparently reduced by about 10% and replaced by Si and O. The chemical bond state of the Si was similar to that of SiC or a titanium silicide. The O was solute in Ti, which increased the surface hardness. The contaminant deposits were amorphous or very thin. The contamination of Ti, the extent of which was related to hardness, resulted from a reaction with abrasives.

New partition technique for two-chamber pressure casting unit for titanium.

Although titanium has been widely used in prosthetic appliances, such as cast removable partial denture frameworks, high quality castings are still difficult to obtain. This study proposes a new partition technique using a metal foil for improving castability of a two-chamber pressure casting unit. The metal foil was formed beforehand to bring it in contact with the mold crucible wall so that no clearance was left behind it. Using this formed foil, the mold cavity can be completely isolated from the upper chamber and can be maintained in a vacuum even after the rupture of the foil. Accordingly, a large casting force is generated very quickly, and as a result, castability is expected to be significantly improved. This expectation was confirmed by the experiments using wax patterns including thin plate and mesh plate.

Skin holes of titanium casting.

The present study describes refractories which contribute to formation of skin holes of Ti casting. Plates consisting of quartz (Qu) and cristobalite (Cr) powders and Qu- and Cr-MgO mixtures were fired at high temperatures and used as phosphate-free molds. The cross-section of the castings was investigated using an optical microscope and an electron probe microanalyzer. Whereas the castings into the Qu molds were almost complete, those into the Cr molds were incomplete. The surface reaction zone of the Qu molds formed a typical layered structure with fewer skin holes. That of the latter extended deeply into the interior with a net-shaped Ti-Si phase, cracks, and holes. Addition of MgO to Cr effectively improved the castability and changed the reaction zone to the typical layered structure. However, slender holes occurred along the mold wall. The overall area around the holes was contaminated by Si and Mg. Probably, this resulted from a reaction of forsterite with Ti. The reactivity difference between Qu and Cr was not related to the fired strength of mold.

Influence of marginal bone resorption on stress around an implant--a three-dimensional finite element analysis.

Average marginal bone resorption of about 1 mm after the first year of functional loading, which is followed by an annual loss of approximately 0.1 mm, has been reported in stable implants. However, finite element analyses on bone stress around implants have been limited to analysing the bone stress in the absence of any bone resorption. Thus, a three-dimensional finite element analysis was performed to compare the bone stresses in a non-resorption model with those in four models with bone resorption of two depths (1.3 and 2.6 mm) and types (horizontal resorption and angular defects). Axial and bucco-lingual forces were separately applied to the center of the superstructure and the maximum equivalent stress was calculated. The main tendencies of bone stress (highest stress concentration around implant neck, higher stresses under bucco-lingual than axial load, as well as in the cortical than cancellous bone) were the same in the non-resorption and resorption models. Bone stress distributions were similar in the non-resorption and horizontal resorption models, but differed from those in the angular defect models. Moreover, the changes of the bone stress values with resorption depth differed for the two resorption types. Thus, in FEA, accurate simulation of the marginal bone shape in the implant neck region is advisable.

[Mechanical studies on the dental bridges by the finite element method. (1)--An abutment tooth model-- (author's transl)].

Biomechanical considerations are very important to design a prosthetic appliance; however, there have been no satisfactory quantitative studies of such problems, mainly because theoretical and experimental models are unable to represent exactly the natural conditions in the mouth. The finite element method has been successfully applied in each field of applied mechanics and found to be effective for the structural analysis of the biological systems, for it has the advantage of greater versatility for modelling. Accordingly, this analytical, computer-aided method was applied to the dental bridges to evaluate the loads transmitted to the abutment tooth and the stress distributions in the supporting tissues. As the preliminary study a two-dimensional model was constructed to simulate the tooth subject to a vertical and a horizontal load and a moment at the coronal portion. The stress distributions in the tooth and the periodontal membrane and the force distributions on the socket wall were calculated for three load conditions. The tooth mobility and the center-of-rotation position were compared with actual data available in some literatures and the characteristics of tooth support were discussed in terms of three spring constants.