RAFT Dispersion PISA with Poly(methyl methacrylate) as Stabilizer Block in Alcohol/Water: Unconventional PISA Morphology Transitions.

Reversible addition-fragmentation chain transfer (RAFT) dispersion polymerization-induced self-assembly (PISA) was conducted in the presence of poly(methyl methacrylate) (PMMA) stabilizer in ethanol/water mixture (80/20 by volume). Two different systems were explored by utilizing (i) 2-ethylhexyl methacrylate (EHMA) and (ii) n-butyl methacrylate (BMA). The morphology transitions of these systems were investigated by varying the polymerization conditions, i.e., the presence of the solvophilic comonomer MMA, the solids content, and the target degree of polymerization (DP). As observed in conventional PISA, the presence of solvophilic comonomer, increase in solids content and target DP promoted the formation of high-order morphology. However, unusual morphology transitions were observed whereby the morphology transformed from high-order morphologies to a mixture of spherical nanoparticles, worms, and vesicles and finally to vesicles with increasing target DP. This unusual evolution may be attributed to the limited solubility of PMMA in the ethanol/water solvent mixture, whereby PMMA is soluble at the polymerization temperature but insoluble at lower temperatures.

Preparation of Block Copolymer Self-Assemblies via Pisa in a Non-Polar Medium Based on RCMP.

Polymerization-induced self-assembly (PISA) is conducted in a non-polar medium (n-dodecane) via reversible complexation-mediated polymerization (RCMP). Stearyl methacrylate (SMA) is used to synthesize a macroinitiator, and subsequent block polymerization of benzyl methacrylate (BzMA) from the macroinitiator in n-dodecane afforded a PSMA-PBzMA block copolymer, where PSMA is poly(stearyl methacrylate) and PBzMA is poly(benzyl methacrylate). Because PSMA is soluble but PBzMA is insoluble in n-dodecane, the block copolymer formed a self-assembly during the block polymerization (PISA). Spherical micelles, worms, and vesicles are obtained, depending on the degrees of polymerization of PSMA and PBzMA. "One-pot" PISA is also attained; namely, BzMA is directly added to the reaction mixture of the macroinitiator synthesis, and PISA is conducted in the same pot without purification of the macroinitiator. The spherical micelle and vesicle structures are also fixed using a crosslinkable monomer during PISA. RCMP-PISA is highly attractive as it is odorless and metal-free. The "one-pot" synthesis does not require the purification of the macroinitiator. RCMP-PISA can provide a practical approach to synthesize self-assemblies in non-polar media.

Reversible Complexation Mediated Living Radical Polymerization Using Tetraalkylammonium Chloride Catalysts.

This work reports the first use of organic chloride salts as catalysts for reversible complexation mediated living radical polymerization. Owing to the strong halogen-bond forming ability of Cl- , the studied four tetraalkylammonium chloride catalysts (R4 N+ Cl- ) successfully control the polymerizations of methyl methacrylate, yielding polymers with low dispersities up to high monomer conversion (>90%). Benzyldodecyldimethylammonium chloride is further exploited to other methacrylates and yields low-dispersity block copolymers. The advantages of the chloride salt catalysts are wide monomer scope, good livingness, accessibility to block copolymers, and good solubility in organic media. Because of the good solubility, the use of the chloride salt catalysts can prevent agglomeration of catalysts on reactor walls in organic media, which is an industrially attractive feature. Among halide anions, chloride anion is the most abundant and least expensive halide anion, and therefore, the use of the chloride salt catalysts may lower the cost of the polymerization.

Polymeric Nanofibers of Various Degrees of Cross-Linking as Fillers in Poly(styrene-stat-n-butyl acrylate) Nanocomposites: Overcoming the Trade-Off between Tensile Strength and Stretchability.

Synthesis of light polymer nanocomposites with high strength and toughness has been a significant interest for its potential applications in industry. Herein, the authors have synthesized polymerization-induced self-assembly (PISA) derived nanodimensional polymeric worm (fiber) reinforced polymer nanocomposites by a simple and environmentally friendly synthesis process without the addition of volatile organic compounds. PISA-derived worms with a core-forming block of low glass transition temperature (Tg  ≈ 27.1 °C) comprising poly(styrene-stat-n-butyl acrylate) have been employed as reinforcing filler. The influence of core-segment cross-linking on reinforcement efficiency has been explored by comparing noncross-linked worms, and worms cross-linked with a small amount of ethylene glycol diacrylate introduced at t = 0 h or t = 2 h of polymerization. Upon addition of 1 wt% of noncross-linked, t = 0 h cross-linked, and t = 2 h cross-linked worms, toughness of polymer nanocomposites can be enhanced by 62%, 114%, and 120%, respectively. The results suggest that the reinforcement efficiency of worms is significantly influenced by the cross-linking of core-segments regardless of cross-linking methods. This work broadens the understanding in application of PISA-derived worms as reinforcing filler by demonstrating the efficient reinforcement with low Tg worms.