Sodium hydroxide catalytic ethanol pretreatment and surfactant on the enzymatic saccharification of sugarcane bagasse.

The effect of NaOH catalytic ethanol pretreatment under various temperatures (130-180 °C) and time (15-90 min) on the chemical composition and enzymatic saccharification of sugarcane bagasse was investigated in this study. The results showed that NaOH catalytic ethanol pretreatment assisted delignification and the reservation of cellulose and hemicellulose. When sugarcane bagasse was pretreated at 180 °C for 30 min, a substantial glucose yield of 91.6% was obtained after hydrolysis for 72 h, representing 94.6% of glucose in pretreated residue. This yield was promoted with respect to the compositional change and surface alteration of pretreated substrate. With the supplement of Tween 80, the enzyme usage would be saved by 50% and the enzymolysis time could be shortened to 24 h while obtaining comparable glucose yield. This study provided an economical feasible and gradual process for the generation of glucose, which was followed by fermentation and conversion to platform chemicals.

Intensification of sugar production by using Tween 80 to enhance metal-salt catalyzed pretreatment and enzymatic hydrolysis of sugarcane bagasse.

In this study, different metal-salt catalyzed pretreatment was presented to disorganize the obstinate structure by eliminating the majority of hemicellulose, fractional of lignin, and improve the enzymatic saccharification of sugarcane bagasse. With the accession of Tween 80 during enzymolysis, all metal-salt pretreated substrates presented higher glucose yields, especially for CuCl2. Furthermore, Tween 80 was added to the pretreatment, enhancing the elimination of hemicellulose and lignin, decreasing the degradation of sugars to inhibitors, and presenting superior performance on improving glucose yield. In addition, the maximum glucose yield of 88.0% was achieved by using Tween 80 concomitantly with AlCl3 pretreatment and enzymolysis. It was also found that adding Tween 80 during pretreatment or/and enzymolysis after 24 h could liberate the similar glucose without Tween 80 after 72 h. However, the enhancement of Tween 80 at 6 h was higher than that at 72 h.

Effects of NaOH-catalyzed organosolv pretreatment and surfactant on the sugar production from sugarcane bagasse.

In this study, NaOH-catalyzed organosolv pretreatment with different loading of NaOH (0-10%) was proposed to disrupt the recalcitrant structure by degrading lignin, reserve the majority of cellulose and hemicellulose, and improve the enzymatic efficiency of sugarcane bagasse. It was found that the higher loading of NaOH during organosolv pretreatment yielded more glucose, and the synergistic performance of NaOH and ethanol on enzymolysis was superior to that pretreated with only NaOH and only ethanol during two-step pretreatment. Furthermore, Tween 80 was added to determine its influence on enzymolysis after NaOH-catalyzed organosolv pretreatment, leading to the highest glucose yield of 95.1% at 24 h, which saved 2/3 hydrolysis time while generating the similar glucose yield comparing with that without Tween 80. However, the increased yields of glucose by adding Tween 80 were decreased as hydrolysis time was prolonged from 6 h to 24 h.

Enhancing enzymatic hydrolysis of sugarcane bagasse by ferric chloride catalyzed organosolv pretreatment and Tween 80.

In this work, a FeCl3-catalyzed organosolv pretreatment was employed at 160 °C to remove hemicellulose and lignin in sugarcane bagasse leaving the cellulose-enriched residue for enzymatic hydrolysis to sugars. The solubilized hemicellulose fractions consisted more monomer xylose than oligomer xylose. The FeCl3-catalyzed organosolv pretreatment significantly improved the enzymatic hydrolysis, nearly 100% of cellulose components were converted to glucose after pretreatment with 0.05 M FeCl3. Structural analysis was employed to reveal how pretreatment affected the enzymatic hydrolysis. With the addition of Tween 80, the same level of glucose was obtained with 50% reduction of enzyme dosage after 24 h. Furthermore, the influence of Tween 80 on different pretreatment systems was investigated, indicating that the improvement was increased as the lignin content increased, decreased with high enzyme loading and extending hydrolysis time. This work suggested that the addition of Tween 80 could improve the enzymatic hydrolysis, reduce the hydrolysis time and enzyme dosage.

Ethanol production from mixtures of sugarcane bagasse and Dioscorea composita extracted residue with high solid loading.

Various mixing ratios of alkali pretreated sugarcane bagasse and starch-rich waste Dioscorea composita hemls extracted residue (DER) were evaluated via simultaneous saccharification and fermentation (SSF) with 12% (w/w) solid loading, and the mixture ratio of 1:1 achieved the highest ethanol concentration and yield. When the solid loading was increased from 12% to 32%, the ethanol concentration was increased to 72.04 g/L, whereas the ethanol yield was reduced from 84.40% to 73.71%. With batch feeding and the addition of 0.1% (w/v) Tween 80, the final ethanol concentration and yield of SSF at 34% loading were 82.83 g/L and 77.22%, respectively. Due to the integration with existing starch-based ethanol industry, the co-fermentation is expected to be a competitive alternative form for cellulosic ethanol production.

Effects of ferric chloride pretreatment and surfactants on the sugar production from sugarcane bagasse.

An efficient pretreatment with various concentrations of FeCl3 (0.005-0.2 mol/L) was developed to extract hemicellulose in sugarcane bagasse and enhance the enzymatic hydrolysis of cellulose in pretreated solids. It was found that 0.025 mol/L FeCl3 pretreated substrate yielded a high glucose yield of 80.1% during enzymatic hydrolysis. Then the characterization of raw material and pretreated solids was carried out to better understand how hemicellulose removal affected subsequent enzymatic hydrolysis. In addition, Tween 80 and Bovine Serum Albumin (BSA) were added to promote enzymatic hydrolysis of pretreated substrate. Together with that obtained from pretreatment, the highest glucose yield reached 97.7% with addition of Tween 80, meanwhile, a reduction of 50% loading of enzyme yielded the same level of glucose. However, the increased yields with additives decreased gradually as the hydrolysis time was extended. Furthermore, the enhancement mechanisms of Tween 80 and BSA were determined.

FeCl3-catalyzed ethanol pretreatment of sugarcane bagasse boosts sugar yields with low enzyme loadings and short hydrolysis time.

An organosolv pretreatment system consisting of 60% ethanol and 0.025 mol·L-1 FeCl3 under various temperatures was developed in this study. During the pretreatment, the highest xylose yield was 11.4 g/100 g raw material, representing 49.8% of xylose in sugarcane bagasse. Structural features of raw material and pretreated substrates were characterized to better understand how hemicellulose removal and delignification affected subsequent enzymatic hydrolysis. The 160 °C pretreated solid presented a remarkable glucose yield of 93.8% for 72 h. Furthermore, the influence of different additives on the enzymatic hydrolysis of pretreated solid was investigated. The results indicated that the addition of Tween 80 shortened hydrolysis time to 6 h and allowed a 50% reduction of enzyme loading to achieve the same level of glucose yield. This work suggested that FeCl3-catalyzed organosolv pretreatment could improve the enzymatic hydrolysis significantly and reduce the hydrolysis time and enzyme dosage with the addition of Tween 80.

Evaluation of the effects of isolated lignin on enzymatic hydrolysis of cellulose.

The different physical and chemical properties of lignin might have various effects on the enzymatic hydrolysis of lignocellulosic substrates. In this study, the influence of lignin on enzymatic digestibility of cellulose was assessed. Addition of 20% (4g/L) isolated enzymatic lignin (lignin 2 and 3) and kraft lignin (lignin 4) resulted in 5-20% drop of glucose yield, depending on lignin sources. The inhibitory effect of lignin was abated as the enzyme loading increased from 10 to 20FPU/g dry substrate. However, the increasing lignin amount to 40% (8g/L) did not appear to further decrease the cellulose hydrolysis efficiency. Ethanol lignin (lignin 1) and calcium lignosulfonate (lignin 5) had no negative effect on the enzymatic hydrolysis of cellulose at cellulase loading of 10 or 20FPU/g dry substrate, the increasing lignin content to 40% presented 6.2% increase of glucose yield. The results indicated that different lignin had significantly influence on the enzymatic hydrolysis, which was confirmed by analysis in chemical composition, elemental analysis, functionality, and thermogravimetry.

Enhanced enzymatic hydrolysis of sugarcane bagasse with ferric chloride pretreatment and surfactant.

A FeCl3 pretreatment methodology was developed to convert raw sugarcane bagasse to highly digestible pretreated solid and selectively extract up to ∼100% of the hemicellulose from lignocellulosic biomass. FeCl3 pretreated solids yielded a quite high fermentable sugar yield compared to the native material. In addition, characterization of raw material and pretreated solid by X-ray diffraction (XRD), scanning electron microscopy (SEM), and thermogravimetric (TG) analysis was carried out to better understand how hemicellulose removal affected subsequent enzymatic hydrolysis. Furthermore, the addition of surfactants during enzymatic hydrolysis achieved higher glucose yields. 82.3% of glucose could be obtained with addition of BSA, combined with that generated during pretreatment process, the total glucose yield reached 42.2g/100g raw material, representing 93.8% of glucose in the raw sugarcane bagasse. The FeCl3 process offered the potential to co-produce xylose-derived and glucose-derived chemicals in the bio-refinery.

Enhanced enzymatic cellulose hydrolysis by subcritical carbon dioxide pretreatment of sugarcane bagasse.

Most biomass pretreatment processes for sugar production are run at low-solid concentration (<10 wt.%). Subcritical carbon dioxide (CO2) could provide a more sustainable pretreatment medium while using relative high-solid contents (15 wt.%). The effects of subcritical CO2 pretreatment of sugarcane bagasse to the solid and glucan recoveries at different pretreatment conditions were investigated. Subsequently, enzymatic hydrolysis at different hydrolysis time was applied to obtain maximal glucose yield, which can be used for ethanol fermentation. The maximum glucose yield in enzyme hydrolyzate reached 38.5 g based on 100g raw material after 72 h of enzymatic hydrolysis, representing 93.0% glucose in sugarcane bagasse. The enhanced digestibilities of subcritical CO2 pretreated sugarcane bagasse were due to the removal of hemicellulose, which were confirmed by XRD, FTIR, SEM, and TGA analyses.

Efficient sugar release by acetic acid ethanol-based organosolv pretreatment and enzymatic saccharification.

Acetic acid ethanol-based organosolv pretreatment of sugar cane bagasse was performed to enhance enzymatic hydrolysis. The effect of different parameters (including temperature, reaction time, solvent concentration, and acid catalyst dose) on pretreatment prehydrolyzate and subsequent enzymatic digestibility was determined. During the pretreatment process, 11.83 g of xylose based on 100 g of raw material could be obtained. After the ethanol-based pretreatment, the enzymatic hydrolysis was enhanced and the highest glucose yield of 40.99 g based on 100 g of raw material could be obtained, representing 93.8% of glucose in sugar cane bagasse. The maximum total sugar yields occurred at 190 °C, 45 min, 60:40 ethanol/water, and 5% dosage of acetic acid, reaching 58.36 g (including 17.69 g of xylose and 40.67 g of glucose) based on 100 g of raw material, representing 85.4% of total sugars in raw material. Furthermore, characterization of the pretreated sugar cane bagasse using X-ray diffraction and scanning electron microscopy analyses were also developed. The results suggested that ethanol-based organosolv pretreatment could enhance enzymatic digestibilities because of the delignification and removal of xylan.

Subcritical CO2 pretreatment of sugarcane bagasse and its enzymatic hydrolysis for sugar production.

The present work investigated the effects of subcritical CO2 pretreatment of sugarcane bagasse at different CO2 pressure, pretreatment time, and temperature with relative high-solid concentration (15% w/v) to the composition of prehydrolyzate and the enzymatic hydrolysis. The results indicated that the maximum xylose yields in prehydrolyzate liquid were 15.78 g (combined 3.16 g xylose and 12.62 g xylo-oligosaccharides per 100g raw material). Due to the effective removal of hemicellulose, the maximum glucose yield in enzyme hydrolyzate reached 37.99 g per 100g raw material, representing 91.87% of glucose in the sugarcane bagasse. The maximal total sugars yield (combined xylose and glucose both in prehydrolyzate and enzymatic hydrolyzate) were 52.95 g based on 100g raw material. These results indicated that subcritical CO2 pretreatment can effectively improve the enzymatic hydrolysis, so it could be successfully applied to sugarcane bagasse.