Performance Degradation Prediction Using LSTM with Optimized Parameters.

Predicting the degradation of mechanical components, such as rolling bearings is critical to the proper monitoring of the condition of mechanical equipment. A new method, based on a long short-term memory network (LSTM) algorithm, has been developed to improve the accuracy of degradation prediction. The model parameters are optimized via improved particle swarm optimization (IPSO). Regarding how this applies to the rolling bearings, firstly, multi-dimension feature parameters are extracted from the bearing's vibration signals and fused into responsive features by using the kernel joint approximate diagonalization of eigen-matrices (KJADE) method. Then, the between-class and within-class scatter (SS) are calculated to develop performance degradation indicators. Since network model parameters influence the predictive accuracy of the LSTM model, an IPSO algorithm is used to obtain the optimal prediction model via the LSTM model parameters' optimization. Finally, the LSTM model, with said optimal parameters, was used to predict the degradation trend of the bearing's performance. The experiment's results show that the proposed method can effectively identify the trends of degradation and performance. Moreover, the predictive accuracy of this proposed method is greater than that of the extreme learning machine (ELM) and support vector regression (SVR), which are the algorithms conventionally used in degradation modeling.

An Adaptive Autogram Approach Based on a CFAR Detector for Incipient Cavitation Detection.

Cavitation failure often occurs in centrifugal pumps, resulting in severe harm to their performance and life-span. Nowadays, it has become crucial to detect incipient cavitation ahead of cavitation failure. However, most envelope demodulation methods suffer from strong noise and repetitive impacts. This paper proposes an adaptive Autogram approach based on the Constant False Alarm Rate (CFAR). A cyclic amplitude model (CAM) is presented to reveal the cyclostationarity and autocorrelation-periodicity of pump cavitation-caused signals. The Autogram method is improved for envelope demodulation and cyclic feature extraction by introducing the character to noise ratio (CNR) and CFAR threshold. To achieve a high detection rate, CNR parameters are introduced to represent the cavitation intensity in the combined square-envelope spectrum. To maintain a low false alarm, the CFAR detector is combined with the CNR parameter to obtain adaptive thresholds for different data along with sensor positions. By carrying out various experiments of a centrifugal water pump from Status 1 to 10 at different flow rates, the proposed approach is capable of cavitation feature extraction with respect to the CAM model, and can achieve more than a 90% detection rate of incipient cavitation and maintain a 5% false alarm rate. This paper offers an alternative solution for the predictive maintenance of pump cavitation.

Rolling Element Bearing Fault Diagnosis under Impulsive Noise Environment Based on Cyclic Correntropy Spectrum.

Rolling element bearings are widely used in various industrial machines. Fault diagnosis of rolling element bearings is a necessary tool to prevent any unexpected accidents and improve industrial efficiency. Although proved to be a powerful method in detecting the resonance band excited by faults, the spectral kurtosis (SK) exposes an obvious weakness in the case of impulsive background noise. To well process the bearing fault signal in the presence of impulsive noise, this paper proposes a fault diagnosis method based on the cyclic correntropy (CCE) function and its spectrum. Furthermore, an important parameter of CCE function, namely kernel size, is analyzed to emphasize its critical influence on the fault diagnosis performance. Finally, comparisons with the SK-based Fast Kurtogram are conducted to highlight the superiority of the proposed method. The experimental results show that the proposed method not only largely suppresses the impulsive noise, but also has a robust self-adaptation ability. The application of the proposed method is validated on a simulated signal and real data, including rolling element bearing data of a train axle.

Weak Defect Identification for Centrifugal Compressor Blade Crack Based on Pressure Sensors and Genetic Algorithm.

The Centrifugal compressor is a piece of key equipment for petrochemical factories. As the core component of a compressor, the blades suffer periodic vibration and flow induced excitation mechanism, which will lead to the occurrence of crack defect. Moreover, the induced blade defect usually has a serious impact on the normal operation of compressors and the safety of operators. Therefore, an effective blade crack identification method is particularly important for the reliable operation of compressors. Conventional non-destructive testing and evaluation (NDT&E) methods can detect the blade defect effectively, however, the compressors should shut down during the testing process which is time-consuming and costly. In addition, it can be known these methods are not suitable for the long-term on-line condition monitoring and cannot identify the blade defect in time. Therefore, the effective on-line condition monitoring and weak defect identification method should be further studied and proposed. Considering the blade vibration information is difficult to measure directly, pressure sensors mounted on the casing are used to sample airflow pressure pulsation signal on-line near the rotating impeller for the purpose of monitoring the blade condition indirectly in this paper. A big problem is that the blade abnormal vibration amplitude induced by the crack is always small and this feature information will be much weaker in the pressure signal. Therefore, it is usually difficult to identify blade defect characteristic frequency embedded in pressure pulsation signal by general signal processing methods due to the weakness of the feature information and the interference of strong noise. In this paper, continuous wavelet transform (CWT) is used to pre-process the sampled signal first. Then, the method of bistable stochastic resonance (SR) based on Woods-Saxon and Gaussian (WSG) potential is applied to enhance the weak characteristic frequency contained in the pressure pulsation signal. Genetic algorithm (GA) is used to obtain optimal parameters for this SR system to improve its feature enhancement performance. The analysis result of experimental signal shows the validity of the proposed method for the enhancement and identification of weak defect characteristic. In the end, strain test is carried out to further verify the accuracy and reliability of the analysis result obtained by pressure pulsation signal.