Biomechanics of Wheat/Barley Straw and Corn Stover.

A cost effective and sustainable supply of biomass feedstocks is a critical component of a viable biorefinery industry that is capable of making a credible impact on petroleum displacement. Feedstock costs can amount to a very significant fraction of the cost of the final biorefinery product. Thus, the reduction of the costs of feedstock production, harvest, collection, transportation, storage, and preprocessing can have a direct and positive effect on the overall viability of a given biorefinery. In addition, the feedstock and technology choices that are made for maintaining a sustainable biomass supply will have important implications not only for the biorefinery industry, but also for society as a whole. This session focused on feedstock supply, logistics, processing and composition, all of which are important elements of the feedstock supply chain.

Structural analysis of wheat stems.

Design and development of improved harvesting, preprocessing, and bulk handling systems for biomass requires knowledge of the biomechanical properties and structural characteristics of crop residue. Structural analysis of wheat stem cross-sections was performed using the theory of composites and finite element analysis techniques. Representative geometries of the stem's structural components including the hypoderm, ground tissue, and vascular bundles were established using microscopy techniques. Material property data for the analysis was obtained from measured results. Results from the isotropic structural analysis model were compared with experimental data. Future work includes structural analysis and comparison with experimental results for additional wheat stem models and loading configurations.

Preliminary investigation of fungal bioprocessing of wheat straw for production of straw-thermoplastic composites.

Straw utilization for composites is limited by poor resin and polymer penetration, and excessive resin consumption owing to the straw cuticle, fines, and lignin-hemicellulose matrix. White-rot fungi degrade these components of straw and could, therefore, potentially be used to improve resin penetration and resin binding without the use of physical or chemical pretreatments. Although long treatment times and large footprints the limit use of fungal treatments on a large scale, distributed fungal pretreatments could alleviate land requirements. In this article, we present progress toward the development of a passive fungal straw upgrading system utilizing whiterot fungi.

Physical separation of straw stem components to reduce silica.

In this paper, we describe ongoing efforts to solve challenges to using straw for bioenergy and bioproducts. Among these, silica in straw forms a low-melting eutectic with potassium, causing slag deposits, and chlorides cause corrosion beneath the deposits. Straw consists principally of stems, leaves, sheaths, nodes, awns, and chaff. Leaves and sheaths are higher in silica, while chaff, leaves, and nodes are the primary sources of fines. Our approach to reducing silica is to selectively harvest the straw stems using an in-field physical separation, leaving the remaining components in the field to build soil organic matter and contribute soil nutrients.

Fungal upgrading of wheat straw for straw-thermoplastics production.

Combining biologic pretreatment with storage is an innovative approach for improving feedstock characteristics and cost, but the magnitude of responses of such systems to upsets is unknown. Unsterile wheat straw stems were upgraded for 12 wk with Pleurotus ostreatus at constant temperature to estimate the variation in final compositions with variations in initial moisture and inoculum. Degradation rates and conversions increased with both moisture and inoculum. A regression analysis indicated that system performance was quite stable with respect to inoculum and moisture content after 6 wk of treatment. Scale-up by 150x indicated that system stability and final straw composition are sensitive to inoculum source, history, and inoculation method. Comparative testing of straw-thermoplastic composites produced from upgraded stems is under way.

Biomass supply logistics and infrastructure.

Feedstock supply system encompasses numerous unit operations necessary to move lignocellulosic feedstock from the place where it is produced (in the field or on the stump) to the start of the conversion process (reactor throat) of the biorefinery. These unit operations, which include collection, storage, preprocessing, handling, and transportation, represent one of the largest technical and logistics challenges to the emerging lignocellulosic biorefining industry. This chapter briefly reviews the methods of estimating the quantities of biomass, followed by harvesting and collection processes based on current practices on handling wet and dry forage materials. Storage and queuing are used to deal with seasonal harvest times, variable yields, and delivery schedules. Preprocessing can be as simple as grinding and formatting the biomass for increased bulk density or improved conversion efficiency, or it can be as complex as improving feedstock quality through fractionation, tissue separation, drying, blending, and densification. Handling and transportation consists of using a variety of transport equipment (truck, train, ship) for moving the biomass from one point to another. The chapter also provides typical cost figures for harvest and processing of biomass.