Poly(methyl methacrylate) as Healing Agent for Carbon Fibre Reinforced Epoxy Composites.

Self-healing materials offer a potential solution to the problem of damage to fibre-reinforced plastics (FRPs) by allowing for the in-service repair of composite materials at a lower cost, in less time, and with improved mechanical properties compared to traditional repair methods. This study investigates for the first time the use of poly(methyl methacrylate) (PMMA) as a self-healing agent in FRPs and evaluates its effectiveness both when blended with the matrix and when applied as a coating to carbon fibres. The self-healing properties of the material are evaluated using double cantilever beam (DCB) tests for up to three healing cycles. The blending strategy does not impart a healing capacity to the FRP due to its discrete and confined morphology; meanwhile, coating the fibres with the PMMA results in healing efficiencies of up to 53% in terms of fracture toughness recovery. This efficiency remains constant, with a slight decrease over three subsequent healing cycles. It has been demonstrated that spray coating is a simple and scalable method of incorporating a thermoplastic agent into an FRP. This study also compares the healing efficiency of specimens with and without a transesterification catalyst and finds that the catalyst does not increase the healing efficiency, but it does improve the interlaminar properties of the material.

Recent Progress of Non-Isocyanate Polyurethane Foam and Their Challenges.

Polyurethane foams (PUFs) are a significant group of polymeric foam materials. Thanks to their outstanding mechanical, chemical, and physical properties, they are implemented successfully in a wide range of applications. Conventionally, PUFs are obtained in polyaddition reactions between polyols, diisoycyanate, and water to get a CO2 foaming agent. The toxicity of isocyanate has attracted considerable attention from both scientists and industry professionals to explore cleaner synthesis routes for polyurethanes excluding the use of isocyanate. The polyaddition of cyclic carbonates (CCs) and polyfunctional amines in the presence of an external blowing agent or by self-blowing appears to be the most promising route to substitute the conventional PUFs process and to produce isocyanate-free polyurethane foams (NIPUFs). Especially for polyhydroxyurethane foams (PHUFs), the use of a blowing agent is essential to regenerate the gas responsible for the creation of the cells that are the basis of the foam. In this review, we report on the use of different blowing agents, such as Poly(methylhydrogensiloxane) (PHMS) and liquid fluorohydrocarbons for the preparation of NIPUFs. Furthermore, the preparation of NIPUFs using the self-blowing technique to produce gas without external blowing agents is assessed. Finally, various biologically derived NIPUFs are presented, including self-blown NIPUFs and NIPUFs with an external blowing agent.

Synthesis of Novel Non-Isocyanate Polyurethane/Functionalized Boron Nitride Composites.

Poly(hydroxyurethanes) (PHUs) have been suggested as isocyanate-free, low-toxicity alternatives to polyurethanes (PUs). However, PHUs present low mechanical properties due to the presence of side reactions that limit the production of high-molar mass polymers. Here, we present the synthesis under mild conditions and atmospheric pressure of bi-cyclic carbonate monomer for the production of PHU nanocomposites with good physical properties. The kinetics of the bi-cyclic carbonate synthesis and its complete conversion to urethane were followed by FTIR. The addition of functionalized boron nitrate (f-BN) with sucrose crystals improved the thermal degradation temperature as well as the glass transition by approximately 20 °C and 10 °C, respectively. The storage modulus of PHU films gradually increases with the concentration of f-BN in the composite.

Design of Rubber Composites with Autonomous Self-Healing Capability.

The development of self-healing rubbers is currently under investigation as a strategy to promote their reuse and, hence, reduce their waste. However, autonomous, multicycle self-healing rubbers with good mechanical properties have so far proven difficult to achieve. Here, mechanically robust composites based on epoxidized natural rubber (ENR) and thermally reduced graphene oxide (TRGO) were successfully designed and prepared with a high healing efficiency of up to 85% at room temperature without applying external stimuli. The incorporation of TRGO not only improves the mechanical performance in more than 100% in relation to pristine ENR but also promotes the hydrogen bonding interactions with the rubber. This leads to a homogenous dispersion of TRGO within the ENR matrix, which further increases its self-healing capability.

Preparation and Characterization of Highly Elastic Foams with Enhanced Electromagnetic Wave Absorption Based on Ethylene-Propylene-Diene-Monomer Rubber Filled with Barium Titanate/Multiwall Carbon Nanotube Hybrid.

Hybrid ethylene-propylene-diene-monomer (EPDM) nanocomposite foams were produced via compression molding with enhanced electromagnetic wave absorption efficiency. The hybrid filler, consisting of 20 phr ferroelectric barium titanate (BT) and various loading fractions of multi-wall carbon nanotubes (MWCNTs), synergistically increased the electromagnetic (EM) wave absorption characteristics of the EPDM foam. Accordingly, while the EPDM foam filled with 20 phr BT was transparent to the EM wave within the frequency range of 8.2-12.4 GHz (X-band), the hybrid EPDM nanocomposite foam loaded with 20 phr BT and 10 phr MWCNTs presented a total shielding effectiveness (SE) of ~22.3 dB compared to ~16.0 dB of the MWCNTs (10 phr). This synergistic effect is suggested to be due to the segregation of MWCNT networks within the cellular structure of EPDM, resulting in enhanced electrical conductivity, and also high dielectric permittivity of the foam imparted by the BT particles. Moreover, the total SE of the BT/MWCNTs loaded foam samples remained almost unchanged when subjected to repeated bending due to the elastic recovery behavior of the crosslinked EPDM foamed nanocomposites.

SEBS-Grafted Itaconic Acid as Compatibilizer for Elastomer Nanocomposites Based on BaTiO3 Particles.

Itaconic acid (IA) is an organic acid produced by the fermentation of sugars with aspergillus. It has been identified as one of the top 12 building-block chemicals. Here, we report the use of IA as a possible substitute to petroleum-based compatibilizers in polymer composite. We applied this study to thermoplastic elastomers based on styrene copolymers, since they are commonly used in blends and composites. Poly(styrene-b-ethylene-butylene-b-styrene) (SEBS) was grafted with 2.6 wt.% of itaconic acid (SEBS-g-IA) prepared by a reactive melt-mixing process, and was subsequently used to prepare composites filled with BaTiO3.). IA was successfully grafted as demonstrated by FTIR and XRD. SEBS-g-IA composites presented better mechanical properties, achieving an increase of Young modulus up to 80% compared with the neat polymer. This was ascribed to better dispersion and compatibility with the filler. Additionally, SEBS-g-IA showed increased dielectric permittivity, i.e., showed increased polarity, which indicates that it could potentially be used as a modifier for specialized polymers.

Fluid dynamics of evolving foams.

The physical properties of many multiphase systems are determined by coarsening phenomena. From raindrops to polycrystal grains and foams, the formation and stability of these systems continuously evolve towards lower-energy configurations through events such as coalescence, Ostwald ripening and drainage. Here we propose a procedure to identify and characterise key topological transformations of coarsening phenomena using a physically-based fluid dynamic framework. In situ, real-time foaming processes of a polymeric matrix reinforced with two morphologically different nanofillers, carbon nanotubes and graphene sheets were observed by synchrotron X-ray radioscopy. We obtained detailed information on the evolution of the growth patterns and coarsening events. Filled samples showed differences in both trend and speed compared with the unfilled sample. Furthermore, we found different dominating coarsening phenomena due to the wetting nature of carbon nanoparticles. Our procedure can be extended to sequences of any type of 2D projection or 3D images and to other multiphase systems.

Multifunctional Silicone Rubber Nanocomposites by Controlling the Structure and Morphology of Graphene Material.

Multifunctional elastomer nanocomposites have been applied in several high-tech fields. The design of materials with tailored properties capable of tuning their performance is a topical challenge. Here, we demonstrate that it is possible to modulate the mechanical and transport properties of silicone rubber nanocomposites by controlling the structure, chemical composition and morphology of the graphene material. Intrinsic graphene properties, such as remaining oxygen groups, specific surface area, and aspect ratio, among others, have a profound effect on the final properties of the nanocomposite. Thus, the thermal conductivity benefits from larger filler size and high aromatic restoration. Whereas mechanical properties and electrical conductivity require a proper balance between filler/polymer matrix interaction and a partial aromatic restoration.

A Methodology Towards Mechanical Properties Optimization of Three-Component Polymers by the Gradual Variation of Feed Composition in Semi-Continuous Emulsion-Free Radical Polymerization.

In this work, a new methodology for the synthesis of three-component polymers (TCPs) was developed using a seeded, semi-continuous free-radical emulsion polymerization towards the optimization of the moduli-ultimate deformation performance and energy dissipation capacity for a styrene (S), n-butyl acrylate (BA), and 4-vinylbenzyl chloride (VBC) system. The three components were sequentially fed in pairs, varying feed composition along the conversion using S as the common monomer. To prepare a reference material, an industrial method was utilized with those monomers, using an equivalent global composition in a two-stage batch process (TS). Nanophase formation in the particles was observed by transmission electron microscopy (TEM), while the separation of the phases in the solid samples was observed by atomic force microscopy (AFM). The changes in glass transition temperature were determined by differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA). The latter was primarily used to compare mechanodynamic properties as a function of temperature for the two synthesis methods used. Thus, the higher toughness of the forced composition three-component polymeric materials was evaluated by means of their energy dissipation capacity, toughness, and stress-strain measurements at several temperatures.

Transport Properties of One-Step Compression Molded Epoxy Nanocomposite Foams.

Owing to their high strength and stiffness, thermal and environmental stability, lower shrinkage, and water resistance, epoxy resins have been the preferred matrix for the development of syntactic foams using hollow glass microspheres. Although these foams are exploited in multiple applications, one of their issues is the possibility of breakage of the glass hollow microspheres during processing. Here, we present a straightforward and single-step foaming protocol using expandable polymeric microspheres based on the well-established compression molding process. We demonstrate the viability of the protocol producing two sets of nanocomposite foams filled with carbon-based nanoparticles with improved transport properties.

HDPE/Chitosan Composites Modified with PE-g-MA. Thermal, Morphological and Antibacterial Analysis.

In this work, composites of high density polyethylene (HDPE) with chitosan were prepared by melt compounding in a laboratory internal mixer. Maleic anhydride grafted HDPE (PE-g-MA) in a concentration up to 25 phr was used as a compatibilizer to enhance the dispersing effect of chitosan in the HDPE matrix. The degree of crystallinity was investigated by X-ray diffraction (XRD) and the thermal properties were analyzed by differential scanning calorimetry (DSC) and thermogravimetry (TG). The morphology was investigated by optical microscopy (OM) and scanning electron microscopy (SEM). The integrity of composites was evaluated by mechanical properties and antibacterial properties were assessed against Escherichia coli (DH5a). Neither crystallinity nor HDPE's melting parameters changed upon addition of chitosan and PE-g-MA. Chitosan aggregates were observed, which were dispersed upon addition of PE-g-MA, which also provided improved mechanical performance. Chitosan significantly improved the bacteriostatic effect of HDPE compounds preventing bacteria to colonize thus reducing the number of viable colony-forming units (CFU). This study revealed that HDPE/chitosan composites could be obtained by melt compounding, at lower cost and additionally having antibacterial properties, which might provide a new formulation option for developing antimicrobial film for food packaging.

Synthesis of fluorinated graphene oxide by using an easy one-pot deoxyfluorination reaction.

The fluorination of two types of graphene oxides conducted by an easy and scalable deoxyfluorination reaction is reported. This reaction was carried out using diethylaminodifluorosulfinium tetrafluoroborate, a stable compound and an efficient reagent for replacing oxygenated functional groups of graphene oxide by fluoride. The graphene oxide produced by the Hummers' method (GOH) showed lower reactivity than that produced by the Brodie's method (GOB). X-ray photoelectron spectroscopy indicated that the highest fluorination degree achieved was 4.7 at.% when GOB was used, and the CF character corresponds to semi-ionic bonds. Additionally, a partial reduction of GO was concomitant with the functionalization reaction. The deoxyfluorination reaction changed the crystalline structure of GO, favoring the reconstruction of Csp2 structure of the graphene lattice and reducing the number of stacked layers. The fluorination led to the modification of the electronic band structure of this material, increasing the band gap from 2.05 eV for GOB to 3.88 eV for fluorinated GOB, while for GOH the low flurionation led to a slight increase of the band gap, from 3.48 eV to 3.57 eV.

Relevant features of bentonite modification with a phosphonium salt.

Nanoclays with high decomposition temperatures were prepared for the first time with a new synthesized triphenyl-vinylbenzyl-phosphonium chloride modifier which is reactive with vinyl monomers and easy to remove from clay surface.

Structural analysis of nanocomposites based on HDPE/EPDM blends.

Intercalated and exfoliated nanocomposites based on HDPE and EPDM blends with an organoclay have been obtained through the addition of EPDM-g-MA as a compatibilizer. The combined effect of clay and EPDM-g-MA on the rheological behaviour is very noticeable with a sensible increase in viscosity which suggests the formation of a structural net of percolation induced by the presence of intercalated and exfoliated silicate layer. As deduced from rheological studies, a morphology based on nanostructured micro-domains dispersed in HDPE continuous phase is proposed for EPDM/HDPE blend nanocomposites. XRD and SEM analysis suggest that two different transport phenomena take simultaneously place during the intercalation process in the melt. One due to diffusion of HDPE chains into the tactoid and the other to diffusion of EPDM-g-MA into the silicate galleries.

Functionalised graphene sheets as effective high dielectric constant fillers.

A new functionalised graphene sheet (FGS) filled poly(dimethyl)siloxane insulator nanocomposite has been developed with high dielectric constant, making it well suited for applications in flexible electronics. The dielectric permittivity increased tenfold at 10 Hz and 2 wt.% FGS, while preserving low dielectric losses and good mechanical properties. The presence of functional groups on the graphene sheet surface improved the compatibility nanofiller/polymer at the interface, reducing the polarisation process. This study demonstrates that functionalised graphene sheets are ideal nanofillers for the development of new polymer composites with high dielectric constant values.PACS: 78.20.Ci, 72.80.Tm, 62.23.Kn.