Optimisation of Additives to Maximise Performance of Expandable Graphite-Based Intumescent-Flame-Retardant Polyurethane Composites.

The effect of varying the weight percentage composition (wt.%) of low-cost expandable graphite (EG), ammonium polyphosphate (APP), fibreglass (FG), and vermiculite (VMT) in polyurethane (PU) polymer was studied using a traditional intumescent flame retardant (IFR) system. The synergistic effect between EG, APP, FG, and VMT on the flame retardant properties of the PU composites was investigated using SEM, TGA, tensile strength tests, and cone calorimetry. The IFR that contained PU composites with 40 wt.% EG displayed superior flame retardant performance compared with the composites containing only 20 w.t.% or 10 w.t.% EG. The peak heat release rate, total smoke release, and carbon dioxide production from the 40 wt.% EG sample along with APP, FG, and VMT in the PU composite were 88%, 93%, and 92% less than the PU control sample, respectively. As a result, the synergistic effect was greatly influenced by the compactness of the united protective layer. The PU composite suppressed smoke emission and inhibited air penetrating the composite, thus reducing reactions with the gas volatiles of the material. SEM images and TGA results provided positive evidence for the combustion tests. Further, the mechanical properties of PU composites were also investigated. As expected, compared with control PU, the addition of flame-retardant additives decreased the tensile strength, but this was ameliorated with the addition of FG. These new PU composite materials provide a promising strategy for producing polymer composites with flame retardation and smoke suppression for construction materials.

Alumina supported copper oxide nanoparticles (CuO/Al2O3) as high-performance electrocatalysts for hydrazine oxidation reaction.

Direct hydrazine liquid fuel cell (DHFC) is perceived as effectual energy generating mean owing to high conversion efficiency and energy density. However, the development of well-designed, cost effective and high performance electrocatalysts is the paramount to establish DHFCs as efficient energy generating technology. Herein, gamma alumina supported copper oxide nanocatalysts (CuO/Al2O3) are synthesized via impregnation method and investigated for their electrocatalytic potential towards hydrazine oxidation reaction. CuO with different weight percentages i.e., 4%, 8%, 12%, 16% and 20% are impregnated on gamma alumina support. X-ray diffraction analysis revealed the cubic crystal structure and nanosized particles of the prepared metal oxides. Transmission electron microscopy also referred to the cubic morphology and nanoparticle formation. Electrochemical oxidation potential of the CuO/Al2O3 nanoparticles is explored via cyclic voltammetry as the analytical tool. Optimization of conditions and electrocatalytic studies shown that 16% CuO/Al2O3 presented the best electronic properties towards N2H2 oxidation reaction. BET analysis ascertained the high surface area (131.2546 m2 g1) and large pore diameter (0.279605 cm³ g-1) for 16% CuO/Al2O3. Nanoparticle formation, high porosity and enlarged surface area of the proposed catalysts resulted in significant oxidation current output (600 µA), high current density (8.2 mA cm-2) and low charge transfer resistance (3.7 kΩ). Electrooxidation of hydrazine on such an affordable and novel electrocatalyst opens a gateway to further explore the metal oxide impregnated alumina materials for different electrochemical applications.

Steady-State Conduction Current Performance for Multilayer Polyimide/SiO2 Films.

The steady-state electrical conduction current for single and multilayer polyimide (PI) nanocomposite films was observed at the low and high electric field for different temperatures. Experimental data were fitted to conduction models to investigate the dominant conduction mechanism in these films. In most films, space charge limited current (SCLC) and Poole-Frenkel current displayed dominant conduction. At a high electric field, the ohmic conduction was replaced by current-voltage dependency. Higher conduction current was observed for nanocomposite films at a lower temperature, but it declined at a higher temperature. PI nanocomposite multilayer films showed a huge reduction in the conduction current at higher electric fields and temperatures. The conclusions derived in this study would provide the empirical basis and early breakdown phenomenon explanation when performing dielectric strength and partial discharge measurements of PI-based nanocomposite insulation systems of electric motors.

Flame Retardancy and Excellent Electrical Insulation Performance of RTV Silicone Rubber.

Room temperature vulcanized (RTV) silicone rubber filled with aluminum trihydrate (ATH) is substantially engaged in electrical outdoor insulation applications. The pristine silicone rubber is highly combustible. ATH filled silicone rubber offers excellent electrical insulation but lacks in providing adequate flame retardancy. This short communication reports the novel results on improved flame retardancy of pristine and ATH filled silicone rubber whilst retaining the electrical insulation properties to a great extent. Results suggest that the presence of only one percent of graphene nanoplatelets with ATH sharply reduces the heat release rate and rate of smoke release. A minor reduction in dielectric breakdown strength and volume resistivity is noticed. Furthermore, permittivity and dielectric loss at power frequency suggest that a marginal 1% concentration of nanoplatelet with ATH is an excellent approach to fabricate flame retardant silicone rubber with an acceptable electrical insulation level.

Influence of Repetitive Square Voltage Duty Cycle on the Electrical Tree Characteristics of Epoxy Resin.

The application of wide band-gap power electronic devices brings more challenges to insulating packaging technology. Knowing the influence of applied voltage parameters on insulation performance is helpful to evaluate the insulation condition of electric power equipment. In this paper, the effect of repetitive square wave voltage duty cycle on the growth characteristics of electrical trees in epoxy resin was studied. The experimental results show that the square wave voltage duty cycle has a significant influence on treeing features. The electrical tree proportion initiation has shown a decreasing trend, and the shape of the electrical tree changes from pine-like to branch-like by increasing the duty cycles. The length and damaged area of electrical tree increased with the increase in the duty cycle up to 10% and then decrease by increasing the duty cycle higher than 30%. It indicates that a low duty cycle will enhance the electron injection and accumulate space charges and thus accelerate electrical tree development. Under short duty cycles, the electric field due to the shielding effect near the needle tip suppresses the electrical tree growth, which results in treeing growth stagnation. The obtained results are helpful to keep these parameters in mind during the design of epoxy-based insulation such high-voltage rotating machines and power electronic device packaging.

Simulation and Experimental Investigation on Carbonized Tracking Failure of EPDM/BN-based Electrical Insulation.

* Correspondence: tariq [...].