Influence of chemically enhanced primary treatment on anaerobic digestion and dewaterability of waste sludge.

To lower energy consumption at a sewage treatment plant (STP), primary settling could be enhanced to direct more chemical oxygen demand (COD) to anaerobic digestion (AD) for increased biogas production and decreased aeration. Primary settling can be chemically enhanced by applying flocculation aids (FAs). FAs are refractory compounds that may affect all sludge treatment facilities. In this study the consequences are investigated of the application of FAs for chemically enhanced primary treatment (CEPT) on AD and subsequent dewatering of digested sludge in a conventional STP. It was found that FAs maintain their effect throughout all sludge processing facilities. With CEPT, more readily degradable solids were removed, resulting in a higher bio methane potential of the primary sludge. In AD, FAs lowered the viscosity; meanwhile an increased hydrolysis rate was observed. But FAs also partially irreversibly bound substrate in such way that it is not available for biological degradation anymore. In subsequent dewatering of digested sludge, a higher dry solids concentration was observed with CEPT. A computer simulation showed that in a conventional STP, CEPT would not be economically feasible. However, several benefits were discussed that can make CEPT an interesting option for future low COD/N-tolerant STPs with, for example, Anammox processes for N removal.

Dissolved organic nitrogen (DON) during batch denitrification of low concentrations of nitrate using suspended and attached biomass.

The occurrence and removal of dissolved organic nitrogen (DON) is an issue of increasing importance for the reclamation of treated wastewater. Effluent DON may act as a precursor of disinfection by-products during wastewater disinfection and may contribute to eutrophication of receiving surface waters. The aim of this study was to understand the effect of the post-denitrification process on final effluent DON (organic nitrogen filtered by 0.45 µm pore size) concentration to further gain knowledge on how to optimize denitrifying filtration, in order to reach the required discharge standards. To evaluate DON variation, denitrification batch experiments were carried out with suspended and attached biomass under different shear conditions. For both conditions, with suspended and attached biomass, DON concentration did not increase or decrease during the denitrification process with addition of an external carbon source. Moreover, the increase of shear rate did not affect the DON concentration. Apparently, there is no direct link between DON evolution and the denitrification process itself.

Nitrite reduction and methanogenesis in a single-stage UASB reactor.

In this study, nitrite reduction and methanogenesis in a single-stage upflow anaerobic sludge blanket (UASB) reactor was investigated, using high-strength synthetic domestic wastewater as substrate. To assess long-term effects and evaluate the mechanisms that allow successful nitrite reduction and methanogenesis in a single-stage UASB, sludge was exposed to relatively high nitrite loading rates (315 ± 13 mgNO(2)(-)-N/(l.d)), using a chemical oxygen demand (COD) to nitrogen ratio of 18 gCOD/gNO(2)(-)-N, and an organic loading rate of 5.4 ± 0.2 gCOD/(l.d). In parallel, the effects of sludge morphology on methanogenesis inhibition were studied by performing short-term batch activity tests at different COD/NO(2)(-)-N ratios with anaerobic sludge samples. In long-term tests, denitrification was practically complete and COD removal efficiency did not change significantly after nitrite addition. Furthermore, methane production only decreased by 13%, agreeing with the reducing equivalents requirement for complete NO(2)(-) reduction to N2. Apparently, the spatial separation of denitrification and methanogenesis zones inside the UASB reactor allowed nitrite reduction and methanogenesis to occur at the same moment. Batch tests showed that granules seem to protect methanogens from nitrite inhibition, probably due to transport limitations. Combined COD and N removal via nitrite in a single-stage UASB reactor could be a feasible technology to treat high-strength domestic wastewater.

Effects of organic carbon source, chemical oxygen demand/N ratio and temperature on autotrophic nitrogen removal.

To assess the feasibility of the Anammox process as a cost-effective post-treatment step for anaerobic sewage treatment, the simultaneous effects of organic carbon source, chemical oxygen demand (COD)/N ratio, and temperature on autotrophic nitrogen removal was studied. In batch experiments, three operating conditions were evaluated at 14, 22 and 30 °C, and at COD/N ratios of 2 and 6. For each operating condition, containing 32 ± 2 mg NH4(+)-N/L and 25 ± 2 mg NO2(-)-N/L, three different substrate combinations were tested to simulate the presence of readily biodegradable and slowly biodegradable organic matter (RBCOD and SBCOD, respectively): (i) acetate (RBCOD); (ii) starch (SBCOD); and (iii) acetate + starch. The observed stoichiometric NO2(-)-N/NH4(+)-N conversion ratios were in the range of 1.19-1.43, and the single or simultaneous presence of acetate and starch did not affect the Anammox metabolism. High Anammox nitrogen removal was observed at 22 °C (77-84%) and 30 °C (73-79%), whereas there was no nitrogen removal at 14 °C; the Anammox activity was strongly influenced by temperature, in spite of the COD source and COD/N ratios applied. These results suggest that the Anammox process could be applied as a nitrogen removal post-treatment for anaerobic sewage systems in warm climates.

Impact of crop-manure ratios on energy production and fertilizing characteristics of liquid and solid digestate during codigestion.

The influence of maize silage-manure ratios on energy output and digestate characteristics was studied using batch experiments. The methane production, nutrients availability (N and P) and heavy metals' content were followed in multiflask experiments at digestion times 7, 14, 20, 30 and 60 days. In addition, the available nutrient content in the liquid and solid parts of the digestate was evaluated. Aanaerobic digestion favoured the availability of nutrients to plants, after 61 days 20-26% increase in NH4+ and 0-36% increase in PO4(3-) were found in relation to initial concentrations. Digestion time and maize addition increased the availability of PO4(3-). Inorganic nutrients were found to be mainly available in the liquid part of the digestate, i.e. 80-92% NH4+ and 65-74% PO4(3-). Manure had a positive effect on the methane production rate, whereas maize silage increased the total methane production per unit volatile solids in all treatments.

Struvite formation for enhanced dewaterability of digested wastewater sludge.

One of the main advantages of controlled struvite formation in digested sludge is an improvement in dewaterability of the digested sludge, which eventually leads to lower volumes of dewatered sludge that need to be transported. The effects of the control parameters for struvite formation, magnesium concentration and pH, on digested sludge dewaterability were investigated and are discussed in relation to the efficiency of struvite formation. Laboratory experiments with digested activated sludge were performed in a 20 L batch reactor. CO2 was stripped from the digested sludge using a bubble aerator and magnesium chloride was added to induce struvite formation. The dewaterability of the sludge was determined by gravity filtration tests. In the experiments, either the pH or the molar magnesium to phosphate ratio (Mg:PO4) was varied. The results confirm improved sludge dewaterability after struvite formation. Magnesium to phosphate ratios above 1.0 mol/mol did not further improve dewaterability. The addition of magnesium did not prevent the need for polymer addition for sludge dewatering. An increase in pH led to a deterioration in dewaterability. The best dewaterability results were found at the lowest pH value (pH = 7.0), while stirring the sludge instead of using the bubble aerator. At these settings, an orthophosphate removal of around 80% was achieved.

An OxiTop(®) protocol for screening plant material for its biochemical methane potential (BMP).

A protocol was developed for determining the biochemical methane potential (BMP) of plant material using the OxiTop(®) system. NaOH pellets for CO(2) absorption and different pretreatment methods were tested for their influence in the BMP test. The use of NaOH pellets in the headspace of the bottle negatively affected the stability of the test increasing the pH and inhibiting methanization. Sample comminution increased the biodegradability of plant samples. Our results clearly indicate the importance of test conditions during the assessment of anaerobic biodegradability of plant material, considering BMP differences as high as 44% were found. Guidelines and recommendations are given for screening plant material suitable for anaerobic digestion using the OxiTop(®) system.

Performance review of large scale up-flow anaerobic sludge blanket sewage treatment plants.

This article evaluates the performance of 10 large scale upflow anaerobic sludge blanket (UASB) sewage treatment plants (STP) located in semi-tropical areas, 7 plants were located in Brazil, 2 in India and 1 in the Middle East. In addition to the UASB, essential functional units of the STP which potentially impact on the UASB are also evaluated. Most grit removal systems were performing adequately, however in one plant very little grit was being removed. This could have serious implications for the performance of the plant as in a relatively short period of time the reactors could become full of grit. The performance results obtained in this study (COD, BOD and TSS removal efficiencies) are compared to the results of recent literature publications and also to the results of some early pilot and full scale studies. The results found here are broadly similar to those result reported in the recent literature but show a lower performance in comparison with the early pilot scale plants. Factors such as improper design, poor operating procedures, insufficient maintenance and the presence of high sulphate concentrations have been identified as the main reasons for the lower performance.

Autogenerative high pressure digestion: anaerobic digestion and biogas upgrading in a single step reactor system.

Conventional anaerobic digestion is a widely applied technology to produce biogas from organic wastes and residues. The biogas calorific value depends on the CH, content which generally ranges between 55 and 65%. Biogas upgrading to so-called 'green gas', with natural gas quality, generally proceeds with add-on technologies, applicable only for biogas flows > 100 m3/h. In the concept of autogenerative high pressure digestion (AHPD), methanogenic biomass builds up pressure inside the reactor. Since CO2 has a higher solubility than CH4, it will proportion more to the liquid phase at higher pressures. Therefore, AHPD biogas is characterised by a high CH4 content, reaching equilibrium values between 90 and 95% at a pressure of 3-90 bar. In addition, also H2S and NH3 are theoretically more soluble in the bulk liquid than CO2. Moreover, the water content of the already compressed biogas is calculated to have a dew point <--10 degrees C. Ideally, high-quality biogas can be directly used for electricity and heat generation, or injected in a local natural gas distribution net. In the present study, using sodium acetate as substrate and anaerobic granular sludge as inoculum, batch-fed reactors showed a pressure increase up to 90 bars, the maximum allowable value for our used reactors. However, the specific methanogenic activity (SMA) of the sludge decreased on average by 30% compared to digestion at ambient pressure (1 bar). Other results show no effect of pressure exposure on the SMA assessed under atmospheric conditions. These first results show that the proposed AHPD process is a highly promising technology for anaerobic digestion and biogas upgrading in a single step reactor system.

Possibilities for reuse of treated domestic wastewater in the Netherlands.

The implementation of wastewater reuse is becoming an increasingly important means of supplementing water supply needs and/or reducing costs. The present paper provides examples of possible uses of treated domestic effluent for the three sectors, i.e. public water supply, industrial and agricultural uses with the aim to address the feasibility of these applications. It is concluded that, although The Netherlands as a whole is considered to be a low water stressed country, regional fresh water scarcity and costs can result in the need for applications of domestic wastewater reuse.

Particle counting as a tool to predict filterability in membrane bioreactors activated sludge?

Activated sludge quality is one of the major factors influencing flux decline in membrane bioreactors (MBRS). Sludge filterability is a recognized parameter to characterize the physical properties of activated sludge. Decrease in filterability is linked to a higher number of submicron particles. In our present research we studied whether particle counting techniques can be used to indicate deflocculation of the sludge suspended fraction to submicron particles, causing the aforementioned filterability decrease. A total number of 105 activated sludge samples were collected in four full scale municipal MBRS. Samples were tested for filterability and particle counting in the range 2-100 microm. In 88% of the membrane tank samples the filterability varied between good and poor, characterized by the deltaR20, being 0 < deltaR20 < 1. Filterability varied following the season of the year, stability of the MBR operation and recirculation ratio. The membrane tank filterability can be improved by applying low recirculation ratio between MBR tanks. The applied particle counting methodology generated reproducible and reliable results in the range 10-100 microm. Results show that differences in filterability cannot be explained by variations in particle size distribution in the range 10-100 microm. However, measurable deflocculation might be masked by the large numbers of particles present. Therefore, we cannot exclude the suspended particles as a possible source of submicron particles that are subsequently responsible for MBR sludge filterability deterioration.

Thermophilic sidestream anaerobic membrane bioreactors: the shear rate dilemma.

Anaerobic biomass retention under thermophilic conditions has proven difficult. Membrane filtration can be used as alternative way to achieve high sludge concentrations. This research studied the feasibility of anaerobic membrane bioreactors (AnMBRs) under thermophilic conditions. A sidestream MBR was operated at crossflow velocities up to 1.5 m/s. For comparison, a thermophilic upflow sludge blanket reactor also was operated. Results confirmed that biomass retention may limit the performance of sludge bed reactors during long-term operation. During MBR operation, cake formation was identified as the key factor limiting the applicable flux. Low levels of irreversible fouling were observed. Even though high shear can provide an increase in particle back-transport, exposure of the sludge to a high shear stress produced a reduction of particle size, affecting the attainable flux. The concept of "shear rate dilemma" is introduced to describe this dual effect of shear during the operation of MBRs.

Implications of reactor type and conditions on first-order hydrolysis rate assessment of maize silage.

The biodegradability and first-order hydrolysis coefficient of maize silage have been assessed from batch experiments using different types of inoculum and substrate to inocula (S/I) ratios, and from CSTRs working at different hydraulic retention times (HRTs). In the batch experiments, the assessed maximum biodegradability of the maize silage was 68 (+/-2.7)% and 73(+/-2.9)% while the first order hydrolysis was 0.26 (+/-0.01) and 0.27(+/-0.02) d(-1), using granular and a mixture of granular and suspended inoculum, respectively. In the CSTR experiment biodegradability ranged from 41-65% depending on the HRT applied whereas the calculated first order hydrolysis coefficient was 0.32 d(-1). It is concluded that batch experiments can be used to assess first order hydrolysis constants and biodegradability provided that a well balanced inoculum is guaranteed. Further, it is shown that CSTR reactors digesting maize silage and operating at HRTs as low as 20 days can attain 88% of maximum biodegradability as long as pH fluctuations are minimized. 2 mmol NaHCO3 per gram maize silage was calculated to suffice for the purpose.

Defining the biomethane potential (BMP) of solid organic wastes and energy crops: a proposed protocol for batch assays.

The application of anaerobic digestion technology is growing worldwide because of its economic and environmental benefits. As a consequence, a number of studies and research activities dealing with the determination of the biogas potential of solid organic substrates have been carrying out in the recent years. Therefore, it is of particular importance to define a protocol for the determination of the ultimate methane potential for a given solid substrates. In fact, this parameter determines, to a certain extent, both design and economic details of a biogas plant. Furthermore, the definition of common units to be used in anaerobic assays is increasingly requested from the scientific and engineering community. This paper presents some guidelines for biomethane potential assays prepared by the Task Group for the Anaerobic Biodegradation, Activity and Inhibition Assays of the Anaerobic Digestion Specialist Group of the International Water Association. This is the first step for the definition of a standard protocol.

Anaerobic wastewater treatment and membrane filtration: a one night stand or a sustainable relationship?

Several anaerobic membrane bioreactors (AnMBR) were operated, under various conditions, applying different reactor configurations. Applicable fluxes were strongly determined by the physical properties of the sludge present in the reactors. Results show that particle size is a key determining factor for the attainable fluxes. Under thermophilic conditions, small sludge particle size was observed, resulting in low critical fluxes reaching 6-7 L/m2h for the submerged configuration and acidified substrate. In contrast, under mesophilic conditions critical fluxes of 20 L/m2h were obtained. The acidification level also showed a strong effect. Under thermophilic conditions, the presence of a significant fraction of non-acidified organic matter induced the growth of suspended acidogenic biomass that seriously affected the applicable fluxes, both in submerged and side-stream configurations. Under all conditions tested cake formation showed to be the limiting factor determining the applicable fluxes. Only low levels of irreversible fouling were observed. Due to technical and economical considerations, most interesting perspectives for the application of AnMBR are expected with the treatment of high-strength particulate wastewaters, and with extreme wastewaters characterised by high temperature, salinity, etc.

Impact of high saline wastewaters on anaerobic granular sludge functionalities.

Three UASB reactors were operated at different salinity levels in order to assess the effects on the granular sludge properties. High levels of activity inhibition were observed at sodium concentrations over 7 g Na(+)/L, which resulted in low applicable organic loading rates and VFA accumulation in reactor effluents. However, either sludge adaptation or selection for saline resistant microorganisms occurred, which could be concluded from the observed increase in the 50% activity inhibitory concentrations of sodium during continuous flow experiments. Changes in Na(+) susceptibility in time are likely to be expected when treating saline wastewaters. The latter was evidenced by the high sodium tolerance of granular methanogenic sludge coming from a full-scale industrial reactor treating such wastewater. High salinity conditions resulted in a reduced granule strength, predicting process instabilities during long term reactor operation. Batch tests showed that high sodium concentrations seemed to displace the calcium from the granular sludge, a factor known to affect anaerobic granules formation.

Effects of high salinity wastewater on methanogenic sludge bed systems.

The attainable loading potentials of anaerobic sludge bed systems are strongly dependent on the growth of granular biomass with a particular wastewater. Experiments were conducted to determine the effects of high salinity wastewater on the biological and physical properties of methanogenic sludge. Sodium concentration of 5 g/L and 15 g/L were added to the influent of upflow anaerobic sludge bed (UASB) systems. After 100 days of operation, the methanogenic activity, extracellular polymeric substances (EPS), and granular strength were analyzed. The results show a high removal of organic matter but with accumulating propionate concentrations in the effluents. Meanwhile, wash-out of active methanogenic biomass in the effluent of the reactors was observed, likely as a results of the high Na+ concentrations. The rinsed biomass was characterized by a considerable specific methanogenic activity (SMA) on acetate, propionate and hydrogen as the substrates. On the other hand, results show that the SMA evolution was not affected by high salt concentrations. Also the amount and composition of extracellular polymeric substances (EPS) were similar in all sludges. However, results clearly show a sharp drop in the granule strength as a results of high Na+ concentration.

Growth media in anaerobic fermentative processes: The underestimated potential of thermophilic fermentation and anaerobic digestion.

Fermentation and anaerobic digestion of organic waste and wastewater is broadly studied and applied. Despite widely available results and data for these processes, comparison of the generated results in literature is difficult. Not only due to the used variety of process conditions, but also because of the many different growth media that are used. Composition of growth media can influence biogas production (rates) and lead to process instability during anaerobic digestion. To be able to compare results of the different studies reported, and to ensure nutrient limitation is not influencing observations ascribed to process dynamics and/or reaction kinetics, a standard protocol for creating a defined growth medium for anaerobic digestion and mixed culture fermentation is proposed. This paper explains the role(s) of the different macro- and micronutrients, as well as the choices for a growth medium formulation strategy. In addition, the differences in nutrient requirements between mesophilic and thermophilic systems are discussed as well as the importance of specific trace metals regarding specific conversion routes and the possible supplementary requirement of vitamins. The paper will also give some insight into the bio-availability and toxicity of trace metals. A remarkable finding is that mesophilic and thermophilic enzymes are quite comparable at their optimum temperatures. This has consequences for the trace metal requirements of thermophiles under certain conditions. Under non-limiting conditions, the trace metal requirement of thermophilic systems is about 3 times higher than for mesophilic systems.

Rheological characterisation of concentrated domestic slurry.

The much over-looked element in new sanitation, the transport systems which bridge the source and treatment facilities, is the focus of this study. The knowledge of rheological properties of concentrated domestic slurry is essential for the design of the waste collection and transport systems. To investigate these properties, samples were collected from a pilot sanitation system in the Netherlands. Two types of slurries were examined: black water (consisting of human faecal waste, urine, and flushed water from vacuum toilets) and black water with ground kitchen waste. Rheograms of these slurries were obtained using a narrow gap rotating rheometer and modelled using a Herschel-Bulkley model. The effect of concentration on the slurry are described through the changes in the parameters of the Herschel-Bulkley model. A detailed method is proposed on estimating the parameters for the rheological models. For the black water, yield stress and consistency index follow an increasing power law with the concentration and the behaviour index follows a decreasing power law. The influence of temperature on the viscosity of the slurry is described using an Arrhenius type relation. The viscosity of black water decreases with temperature. As for the black water mixed with ground kitchen waste, it is found that the viscosity increases with concentration and decreases with temperature. The viscosity of black-water with ground kitchen waste is found to be higher than that of black water, which can be attributed to the presence of larger particles in the slurry.

Pre-treatments to enhance the biodegradability of waste activated sludge: Elucidating the rate limiting step.

Pre-treatments for waste activated sludge (WAS) are, in most cases, an attempt to increase the biodegradation and/or improve hydrolysis rate of WAS after anaerobic digestion. This review presents an extensive analysis of WAS pre-treatments effectiveness focusing on increasing the biodegradability. In the first part of the review, WAS is considered as a cluster of organic components: proteins, carbohydrates, humic substances and cells. Based on this breakdown into components, the effect of different pre-treatments on each component (and in combination) is described. Also, possible reasons for the contradictory results frequently found among different studies dealing with the same pre-treatment are included. In the second part, the review describes the effects on volatile solids removal by digestion after pre-treatment and on the dewaterability of the final digestate. The energy balance and potential limiting factors for each pre-treatment are also taken into account. From the published works it is concluded that some pre-treatment techniques, such as thermal hydrolysis, thermal phased anaerobic digestion and low-temperature pre-treatment are effective ways to increase energy production and to improve other sludge properties, such as dewatering. However, these techniques are very energy intensive and require a large capital outlay, so research on milder pre-treatment techniques is valuable.