Spatial distribution of bed variables, animal welfare indicators, and milk production in a closed compost-bedded pack barn with a negative tunnel ventilation system.

This research aimed to characterize, evaluate and compare the spatial distribution of the leading bed variables, animal welfare indicators, and milk production in a closed compost-bedded pack barn (CBP) with a negative tunnel ventilation system, for summer and winter periods. The study was carried out in a CBP located in the Zona da Mata region, Minas Gerais, Brazil. The geostatistical modeling technique evaluated the variables of temperature, moisture content, and pH (on the surface and depth of 0.20m) across the length of the bed. Bed samples were characterized for carbon (C), nitrogen (N), and C:N ratio. Cows housed in the CBP were assessed for locomotion and hygiene scores and average milk production. To evaluate the thermoregulation of the cows, the respiratory rate (RR) and surface temperature (ST) were measured. Geostatistical analysis showed spatial dependence and the non-uniformity of the spatial distribution of bed variables. The worst levels of bed temperature and moisture were found in the regions close to the evaporative cooling plate, surrounding the feeding alley, and in the region with the highest cow stocking. The C:N ratio, obtained in both climatic seasons of the year, remained outside the recommended range for ideal composting. During the summer and winter, the bed variables' values suggest that the material was below levels for optimal composting; however, the aerated inner layer was biologically active. The high animal density significantly impacted the worsening of the bed moisture content and internal temperature. In general, dairy cows showed adequate hygiene (score of 1 and 2) and locomotion (score of 0 and 1) scores for the two climatic seasons evaluated, indicating good welfare conditions. In relation to RR and ST, the summer period presented less favorable environmental conditions. During winter, the average milk production was 28.1 ± 7.2 kg day-1, and during summer, it was 26.9 ± 6.7 kg day-1.

Understanding Compost-Bedded Pack Barn Systems in Regions with a Tropical Climate: A Review of the Current State of the Art.

The main challenge in milk production has been to maintain a focus on efficient processes that enhance production outcomes while aligning with animal welfare and sustainability and being valued by society. As an alternative to improve cow welfare in production and provide better handling of the waste generated by the activity, the system called the compost-bedded pack barn (CBP) has been widely adopted in countries with temperate climates and higher milk production. This CBP has been attracting global interest, including from countries with tropical and subtropical climates, such as Brazil, where many producers have started to use it due to the response in terms of milk productivity. A CBP can be designed either in (a) an open facility with natural ventilation or a positive-pressure ventilation system or (b) totally closed facilities, equipped with negative-pressure ventilation systems and permanent thermal control. The latter system is being implemented in Brazil, despite insufficient knowledge about its efficiency. The objective of this study was, through a review, to gather and describe the most recent information on the use of open and closed CBP systems for dairy cattle housing, mainly covering how it is applied in tropical climate regions. To achieve the proposed objective, this review study included the following topics related to CBPs: (i) implementation, (ii) bedding, (iii) general construction and architectural characteristics, and (iv) ambient thermal conditioning. Knowledge gaps and directions for future research are also identified here.

Environmental Impacts of the Brazilian Egg Industry: Life Cycle Assessment of the Battery Cage Production System.

Brazil stands as one of the world's leading producers of animal protein, ranking sixth in global egg production. However, estimated growth in production demand, along with environmental impacts, represents a potential threat to the sustainability of the food system. Methods for assessing and quantifying the environmental impacts generated by Brazilian egg production remain scarce, lacking current reports on comparative effects or guiding standards. The objective of this study was to conduct a life cycle assessment from cradle to farm gate, adhering to ISO 14040 and 14044 standards, for the battery cage egg production systems and associated products in Brazil, with the aim of supporting and promoting sustainability improvements in the Brazilian egg industry. The entire life cycle modeling and process sustainability analysis were executed using the openLCA software, integrated with the Ecoinvent database. Emissions related to egg production yielded results of 65.06 kg SO2 eq., 27.74 kg N eq., 3086.71 kg CO2 eq., 75,152.66 CTUe, 2.75 × 10-5 CFC-11 eq., and 10,044.68 kg MJ eq. per ton of eggs produced. These findings can serve as comparative benchmarks for future studies and for analyzing data across different egg production systems in Brazil.

Spatial Variability of External Egg Quality in Vertical Naturally Ventilated Caged Aviaries.

External egg quality is an essential parameter of egg production as it relates directly to economic losses. This study evaluated the spatial variability of external egg quality in five naturally ventilated caged vertical aviaries. Differences caused by bird age and thermal and luminous variability within aviaries during winter and summer were analyzed. Data on aviary air temperature, relative humidity, light intensity, and external egg quality were collected at evenly distributed points along the aviary length within three levels of cages. The experimental design was completely randomized in a factorial scheme. In the summer, the highest air temperature and lowest relative humidity were found in central cages, mainly in upper center cages; hens produced eggs with a lower weight and shape index in this area. Similar results were obtained in the winter. In the summer, eggs with lower shell weight and thickness were also produced by hens housed in the central cages, but in the winter, the opposite result was obtained. This study of the spatial variability of external egg quality proved efficient in detecting areas within an aviary with poor quality eggs; improvements to design and management in these areas could help management improve production efficiency and contribute to a sustainable egg supply.

Spatial Distribution of Bedding Attributes in an Open Compost-Bedded Pack Barn System with Positive Pressure Ventilation in Brazilian Winter Conditions.

The objective of this study was to characterize the dependence and spatial distribution of bedding attributes in an open compost-bedded pack barn (CBP) system with positive pressure ventilation during the winter period in Brazil. The study was conducted in July 2021, in the Zona da Mata region, Minas Gerais, Brazil. The bedding area (shavings and wood sawdust) was divided into a mesh with 44 equidistant points. At each point, the bedding temperature at the surface (tB-sur) and at a depth of 0.2 m (tB-20) and the air velocity at bedding level (vair,B) were measured, and bedding samples were collected. The bedding samples were used to determine the moisture level and pH at the surface (MB-sur e pHB-sur) and at a depth of 0.2 m (MB-20 and pHB-20). The spatial behavior of the variables was evaluated using geostatistics techniques. For all variables, the occurrence of strong spatial dependence was verified. Through the maps, it was observed that tB-sur, tB-20, MB-sur, MB-20, and vair,B showed high spatial variability, whereas pHB-sur and pHB-20 demonstrated low variation. On the surface, values of tB-sur < 20 °C and MB-sur > 60% were observed. At the subsurface, there was a predominance of tB-20 < 40 °C, MB-20 > 60%, and pH > 9, which are indications of low bedding composting activity.

CFD Study of a Tunnel-Ventilated Compost-Bedded Pack Barn Integrating an Evaporative Pad Cooling System.

Evaporative cooling is one of the most efficient techniques to reduce heat stress in cows in agricultural facilities. Additionally, compost-bedded pack barn has been shown to improve the welfare and production of cows. Two techniques were combined and analysed by developing a computational fluid dynamics (CFD) model of a tunnel-ventilated compost-bedded packed barn that integrated the heat and airflow dynamics of an evaporative pad cooling system. This allowed us to study the distribution of dry-bulb temperature, relative humidity and airflow velocity inside the barn based on the external environmental conditions, thickness of the pad, water temperature and specific manufacturer characteristics of the pad, providing optimal cooling pad location, size and operating conditions in the barn. Employing experimental data the CFD model was validated showing good agreement. The Equivalent Temperature Index for dairy Cattle (ETIC) was used to determine the level of stress of the cows considering the airflow velocity. It was found a moderate stress due to high relative humidity and low airflow velocity. From the predicted results, it was recommended to increase the airflow velocity above 3 m s-1 when simultaneously the external dry-bulb temperature and relative humidity exceed 30 °C and 55%, respectively, simultaneously. Additionally, installation of baffles at the pad outlet to drive the airflow to the floor was suggested to improve the drying of the compost-bedded closed to the pads, where a low airflow velocity region was established.

Mapping of the Thermal Microenvironment for Dairy Cows in an Open Compost-Bedded Pack Barn System with Positive-Pressure Ventilation.

The objective of this study was to evaluate and characterize the dependence and the spatial and temporal distribution of variables and indices of the thermal environment in an open compost-bedded pack barn system with positive-pressure ventilation (CBPPV) during the winter period. The study was conducted in a CBPPV system located in the Zona da Mata region, Minas Gerais, Brazil. The indoor environment was divided into a mesh composed of 55 equidistant points, where data on dry-bulb air temperature (tdb) and relative humidity (RH) were collected. The collected data were divided into four periods-dawn, morning, afternoon, and night-and mean values were obtained. To evaluate the thermal microenvironment, the temperature and humidity index (THI) and the specific enthalpy of air (h) were used. For spatial dependence analysis, geostatistical techniques were applied. Through the results, a strong spatial dependence was verified for all variables evaluated. Through THI and h maps, conditions of thermal comfort were found for dairy cattle. The highest values of tdb, THI, and h were recorded in the afternoon period in the northwest region of the facility (tdb = 23.2 °C, THI = 69.7, and h = 50.9 kJ∙kg of dry air-1).

Compost Dairy Barn Layout and Management Recommendations in Kentucky: A Descriptive Study.

This study was conducted to describe the building layout and dimensions, characterize the bedding material, and observe the management practices in 42 compost-bedded pack (CBP) barns in Kentucky (USA). The average herd size found in the study was 90 cows and the breeds consisted of Jersey (6.8%), Holstein (72.7%), and mixed (20.5%). The average CBP barn dimensions were 49.1 m (length) by 21.9 m (width). Many of these barns had feed alleys and driveways; overshot ridges with frequent orientation from NE to SW; and green sawdust, kiln-dried sawdust, or a mixture of both as the most common bedding materials. The bed-turning process was performed mechanically at depths of less than 0.25 m, and the loading of fresh material was performed every one to five weeks, varying by season, weather conditions, barn size, and cow density. The average bedding moisture content was found to be 59.0% (wet bulb-w.b.) and ranged from 36.2 to 71.8%. Coliforms were not present in barns that had a higher compost temperature, and the E. coli, Bacillus, and Streptococcus counts were higher in the barns that had a lower moisture content. In conclusion, it was observed that heterogeneous management was used among the barns and that the producers were satisfied with the compost barn system.