Friction and Wear Mechanism Analysis of Polymer Flexible Cable Using a High Natural Frequency Piezoelectric Sensor.

The friction and wear of flexible cables are the main factors that cause electrical breakdown and insulation aging, and they greatly reduce the reliability and safety of robots. In order to enhance the reliability and safety of the robot, it is of great necessity to investigate the friction and wear mechanisms of the flexible cable. In this research, the friction and wear mechanisms have been discussed. The effects of relative speed, ambient temperature, and positive pressure on the flexible cables are considered by an orthogonal frictional movement. The cable friction force has been measured by a piezoelectric sensor with high natural frequency characteristics. The relations among friction and different factors affecting friction have also been discussed. The results show that the relative speed and the ambient temperature are the main factors affecting the friction and wear of the cable; the main form of flexible cable wear is mechanical-force chemical friction and wear. Those discoveries will greatly deepen the understanding of the friction and wear mechanisms of flexible cables, and will be beneficial to robot cable-reliability design.

Comparative evaluation of the mechanical properties of CAD/CAM dental blocks.

This study compares the mechanical properties of commercially available CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing) millable dental blocks including Vita Enamic, Lava Ultimate, and MAZIC Duro. All the discs were cut in dimension of 1.2 mm in thickness and 12 mm in diameter, ground up to #1200 Sic papers and polished. The biaxial flexure strength of the ceramic discs was measured after thermocycling treatment and the broken surfaces were observed using scanning electron microscopy (SEM). The discs were brushed using a toothbrush testing machine under a 150 g load. Surface roughness and morphology were determined after toothbrushing cycles. Finally, the friction and wear behavior of the materials against an opposing tooth were studied using a reciprocating pin-on-plate test configuration. The vertical loss of dental cusp was measured, and the surface image was examined using field emission scanning electron microscopy (FE-SEM). The biaxial flexural strength data were subjected to Weibull analysis. To compare the significance between the groups, all data were analyzed by one-way analysis (ANOVA). The biaxial flexural strength of the Lava Ultimate and MAZIC Duro materials is significantly higher than that of Vita Enamic. In addition, Lava Ultimate and MAZIC Duro exhibited significantly smoother surfaces than that of Vita Enamic after toothbrushing. Lava Ultimate and MAZIC Duro also showed less wear to the opposing tooth than that of Vita Enamic. In addition, Lava Ultimate possesses more suitable mechanical properties than the Vita Enamic and Mazic Duro for use in oral clinical prosthesis.

Effect of different ceramic systems on antagonist dental structure by microtomographic analysis.

OBJECTIVES: This study aims to identify the two-dimensional and three-dimensional analyses and evaluate the loss of tooth structure in the tooth's different constituent elements and the ceramic antagonist's surface. METHODS: In this study, three groups (n = 10) represented by different ceramic systems (lithium disilicate [GDis], lithium silicate reinforced with zirconia [GSil], and monolithic zirconia [GZir]) were evaluated. Each group obtained ten ceramic blocks and submitted them to the sintering/crystallization process. To carry out the wear test, healthy mandibular premolars were used as the specimens and the ceramic blocks as antagonists. The premolars were submitted to two-dimensional and three-dimensional analyses using a computerized microtomography (µTC) before and after the wear test. The wear test was performed with 30 N and 300,000 cycles load, with occlusion, laterality, and disocclusion movements. RESULTS: The statistical analysis comparing the loss of two-dimensional tooth structure showed a statistically significant difference among all groups (p < 0.05). Statistical analysis comparing the percentage of loss of three-dimensional tooth structure showed a statistically significant difference between groups GDis and GSil and between groups GDis and GZir. However, when comparing GSil with GZir, no statistically significant difference was found. The qualitative analysis of the teeth showed that GDis showed considerable enamel loss and dentin exposure, GSil showed enamel wear with flattening the cusp without dentin exposure, and GZir showed minimal enamel wear without dentin exposure. In the qualitative analysis of ceramic antagonists, more significant wear of the ceramic material for GDis was observed, followed by the GSil and GZir groups, respectively. SIGNIFICANCE: The use of the lithium disilicate should be cautious, restricting it to areas with lower masticatory forces. Areas of higher masticatory forces showed a large amount of antagonist wear, with dentin involvement. This can lead to dentinal hypersensitivity, risk of compromising patients' occlusion, by harming group disocclusion guides, causing pain and temporomandibular disorders.

Volumetric efficiency degradation prediction of axial piston pump based on friction and wear test.

The axial piston pump (APP) is being developed towards higher pressure and higher rotational speeds to enhance operational power density. The piston-cylinder friction pair is a critical component of the APP. Due to its lack of self-compensation capability, the leakage of the piston-cylinder friction pair escalates rapidly under increasingly severe wear conditions. An innovative method for predicting the performance degradation and lifespan of APPs based on friction and wear tests has been proposed. This method can effectively predict the performance degradation trends of APPs under different operating conditions. The actual contact force on the piston pair (PP) during operation is determined through dynamic analysis. Friction and wear tests were conducted on 38CrMoAl piston and ZCuPb15Sn8 cylinder materials under various conditions using a testing apparatus. Utilizing friction and wear theory, the volumetric efficiency of APP under various operating conditions was derived as a function of operational time. The reliability of the theoretical analysis was validated through leakage tests on the APP. The results indicate that volumetric efficiency decreases exponentially with increasing working pressure at rated speed. This research provides theoretical guidance and an experimental foundation for the failure prediction of volumetric efficiency degradation in APP.

Characterization and tribological behaviour of Indian clam seashell-derived hydroxyapatite coating applied on titanium alloy by plasma spray technique.

Various hydroxyapatite (HA) powders synthesized at different temperatures are deposited on titanium alloy by using an atmospheric plasma spray process. These different HA powders were synthesized from Indian clam seashells through the hydrothermal technique at varying temperatures from 700 to 1000 °C for a 2 h time duration in our previous study. The synthesized HA powders are spray-dried to obtain agglomerated powders suitable for spraying during the coating application. Crystallite size, Ca/P ratio, and crystallinity of agglomerated HA powders and their respective coatings are estimated by standard methods. The microstructure and phases of the feedstock and coating materials are investigated by using a field-emission scanning electron microscope (FESEM) and X-ray diffractometer (XRD), respectively. Further, the HA coatings are characterized in terms of surface roughness, microhardness, porosity, adhesion strength, and wear resistance through the stylus profilometer, Vickers micro-hardness tester, image analysis technique, scratch tester, and ball-on-disc tribometer, respectively. The average surface roughness (Ra) and porosity of the coating are decreased with an increase in the synthesis temperature. The minimum Ra and porosity obtained for the 1000 °C coating sample suggest a high degree of melting of such powder particles. However, the highest adhesion strength noticed in the case of the 900 °C coating sample is due to the high compatibility of such coating material with Ti-alloy substrate in terms of thermal properties. The 900 °C coating sample has also shown the highest microhardness and wear-resistance properties due to its maximum crystallinity among all the HA coatings.

Effects of Electrical Parameters on Micro-Arc Oxidation Coatings on Pure Titanium.

The micro-arc oxidation process was used to apply a ceramic oxide coating on a pure titanium substrate using calcium acetate and sodium dihydrogen phosphate as an electrolyte. The influence of the current frequency and duty ratio on the surface morphology, phase composition, wear behavior, and corrosion resistance were analyzed by employing a scanning electron microscope, X-ray diffractometer, ball-on-disk apparatus, and potentiodynamic polarization, respectively. Analyses of the surface and cross-sectional morphologies revealed that the MAO films prepared via a low current frequency (100 Hz) and a high duty ratio (60%) had a lower porosity and were more compact. The medium (500 Hz) and high (1000 Hz) frequencies at the higher duty ratios presented with better wear resistance. The highest film thickness (11.25 µm) was achieved at 100 Hz and a 20% duty ratio. A negligible current density was observed when the frequency was fixed at 500 Hz and 1000 Hz and the duty cycle was 20%.

The Wear Behavior of Glass-Ceramic CAD/CAM Blocks against Bovine Enamel.

The wear of enamel and crown restorative materials often occur by occlusion. The purpose of this study was to evaluate the wear volume between glass-ceramics used for CAD/CAM blocks (lithium disilicate: Initial LiSi block (LIS), IPS e.max CAD (IPS), zirconia-reinforced lithium silicate glass-ceramics: Celtra DUO (DUO), VITA Suprinity (VITS) and feldspar-based glass-ceramics: Vitablocs Mark II (MAK)) and bovine tooth enamel using a two-body wear test, the hardness, three-point bending strength, micro-structure and the element components of glass-ceramics. The data were analyzed using a one-way analysis of variance and Tukey's multiple comparison test (α = 0.05). IPS and DUO with relatively large size crystal gain had significantly larger abrader wear volumes. Zirconia-reinforced lithium silicate glass-ceramics (DUO, VITS) caused significantly greater wear volume in antagonist enamel. MAK with scale-shape crystals grains produced distinct scratches after wear tests, both in the material itself and in the enamel. A strong correlation between the mechanical properties (hardness, three-point bending strength) and wear volume could not be confirmed. The type of glass-ceramic, size, and shape of the crystal grains affected the wear behavior of the glass-ceramics for CAD/CAM blocks. Therefore, dentists should consider that wear behavior varies with crystal structure, size, and shape in glass-ceramics for CAD/CAM blocks.

Overview of the Important Factors Influencing the Performance of Eco-Friendly Brake Pads.

The braking system is a crucial element in automotive safety. In order for the braking mechanism to function effectively, the brake pads' durability as well as quality are crucial aspects to take into account. A brake pad is a part of a vehicle that holds the wheel rotation so that braking can occur. Asbestos, which is harmful to human health, is a raw material that is recently being widely used as a material mixture for the manufacturing of brake pads. Many efforts have been made by researchers to find other natural alternative materials to replace the use of asbestos. Natural materials that have received much attention and research include coconut fiber, wood powder or flour, bamboo fiber, shell powder, etc. This review paper focuses on analyzing the main parameters that affect brake pad performance. The composition of filler and fiber types of reinforcement for polymer composites is discussed. Previous studies' information on the fabrication and testing of brake pads are also highlighted. Furthermore, the findings of this review can provide researchers and academicians with useful information and points to consider for further research.

Digital Volumetric Analysis of CAD/CAM Polymeric Materials after Tooth Brushing.

The objective of the study was to evaluate the volumetric wear of four composite materials for CAD/CAM (computer-aided design/computer-aided manufacturing) systems. The materials evaluated were: Cerasmart (CER), Shofu Block HC (SBH), Tetric CAD (TEC) and Brava (BRA). All the samples (n = 40) were subjected to simulated brushing (100,000 cycles). Wear was evaluated by superimposing pre-and post-brushing scans obtained with an intraoral optical scanner (CEREC Primescan; Dentsply Sirona, Germany), which were subsequently imported into the OraCheck software 5.0 (Dentsply Sirona, Germany). The data were analyzed by ANOVA test and Tukey's HSD test was used for multiple comparisons. Cerasmart showed the least wear after brushing. All the tested materials exhibited mass loss.

Efficient Wear Simulation Methodology for Predicting Nonlinear Wear Behavior of Tools in Sheet Metal Forming.

In conventional wear simulation, the geometry must be updated for succeeding iterations to predict the accumulated wear. However, repeating this procedure up to the desired iteration is rather time consuming. Thus, a wear simulation process capable of reasonable quantitative wear prediction in reduced computational time is needed. This study aimed to develop an efficient wear simulation method to predict quantitative wear reasonably in reduced computational time without updating the geometry for succeeding iterations. The wear resistance of a stamping tool was quantitatively evaluated for different punch shapes (R3.0 and R5.5) and coating conditions (physical vapor deposition of CrN and AlTiCrN coatings) by using a progressive die set. To capture the nonlinear wear behavior with respect to strokes, a nonlinear equation from a modified form of Archard's wear model was proposed. By utilizing the scale factor representing the changes in wear properties with respect to wear depth as input, the simulation can predict the behavior of rapidly increasing wear depth with respect to strokes after failure initiation. Furthermore, the proposed simulation method is efficient in terms of computational time because it does not need to perform geometry updates.

Wear Behavior between Aesthetic Restorative Materials and Bovine Tooth Enamel.

Tooth enamel wear occurs because of daily mastication and occlusion. This study investigated the wear behavior of bovine teeth against aesthetic restorative materials in vitro. Abrader specimens were fabricated using four tooth-colored restorative materials (zirconia, lithium disilicate glass ceramic, dental porcelain, and resin composite), with bovine tooth enamel as a control. Flattened bovine tooth enamel was used as the substrate specimen. These materials were characterized by Vickers hardness tests and surface roughness measurements. Two-body wear tests between the abrader and substrate specimens were performed, and the worn topographies were evaluated using a contour-measuring instrument and 3D laser microscope. The restorative materials and bovine tooth enamel had similar surface roughness but different hardness and wear behaviors. Bovine teeth showed the largest wear in tooth-tooth contact as the abrader and substrate specimens. Compared to bovine teeth, zirconia, lithium disilicate glass ceramic, and dental porcelain showed greater hardness and less wear on their surfaces, and less substrate wear of the opposite tooth enamel. The lowest hardness resin composite showed intermediate wear on its surface, resulting in the lowest substrate wear. Accordingly, dentists should pay attention to the selection of restorative materials to reconstruct their morphologies owing to different wear behaviors.

Mechanical, Wear and Thermal Behavior of Polyethylene Blended with Graphite Treated in Ball Milling.

Additive manufacturing, civil, and biomechanical applications are among the most important sectors, where the filler's presence can significantly improve the quality of polymeric products blends. The high market demand of new low-cost material to be used as shock absorbers and mechanical joints arouses our curiosity to study a relatively common commercial polymer and filler. The possible improvement by blending high-density polyethylene (HDPE) and graphite was investigated for these sectors. To achieve this objective, we have prepared HDPE/graphite nanocomposites following mechanical treatment to understand which parameter provides the researched properties. As widely reported in the literature, milling treatment leads to the decrease of the particle size and the exfoliation of graphitic layers. Therefore, graphite has been previously treated with a ball mill for different times (1-16 h) to enhance its lubricating action. We checked an improvement in stiffness, yielding strength, thermal stability, and, in particularly, wear resistance that increased by 65% with respect to that of polyethylene (PE). A treatment time of eight hours in ball milling could be enough to give an appreciable improvement. The wear behavior of HDPE with treated graphite has not been deeply investigated so far, and it could be important because HDPE is considered a "carrier polymer" for different low-friction applications.

Effect of lubricated sliding wear against CFRPEEK on the nanomechanical properties of Ag alloyed Cr/DLC thin film.

Ag-doped Cr/DLC coatings were deposited on medical grade 316 LVM stainless steel using DC magnetron sputtering. Morphological study of the coating indicated the formation of island of Ag clusters owing to the inability of Ag to form carbides, which is also corroborated from the XRD analysis. The composite coating showcased elastic nature suggestive from the p-h curve obtained from the nanoindentation test. However, the coating possesses 33% ductility, which is an important virtue for stress relieving attributed to Ag in the carbon matrix. The coating registered improved adhesion due to Cr3C2 carbide formation in the interlayer. The composite coating was subjected to lubricated sliding in physiological fluid against carbon fiber reinforced PEEK (CFRPEEK) friction pair to realize a closer scenario to hip implant articulation. A lubricious film of Ag with scattered particles of PEEK was formed in the sliding interface resulting in a long run-in process during sliding. The composite coating suffered mild wear on the Ag-doped DLC top layer with few gullies of wear scar deep into the interlayer due to graphitization of carbon in the film. A statistically significant difference was observed in the hardness, H3/E2, elastic work, and plastic work; however, there was no statistically significant difference in H/E attribute between the unworn and worn surface. What is more, Raman spectra of the worn (ID/IG = 1.9 ± 0.2) and unworn surface (ID/IG = 2.1 ± 0.1) were indicative of no significant loss in the structural integrity of the composite coating.

Wear Assessment of Tibial Inserts Made of Highly Cross-Linked Polyethylene Supplemented with Dodecyl Gallate in the Total Knee Arthroplasty.

BACKGROUND: the wear of tibial insert is still one of primary factors leading to failure of total knee arthroplasty (TKA). Dodecyl gallate (DG) has shown improvements in the oxidation stability of highly cross-linked polyethylene (HXLPE). This study aimed to assess the application of HXLPE supplemented with DG (HXLPE-DG) on the tibial insert in TKA concerning the wear resistance and the potential impact on implant fixation; Methods: tibial inserts made of HXLPE-DG were subjected to a 3 million loading-cycle wear test following ISO 14243-1:2009. The loss of mass and wear rate of the tibial inserts were calculated. The quantity, size,- and shape of wear particles were recorded; Results: the test specimens lost an average mass of 16.00 mg ± 0.94 mg, and were on an average wear rate of 3.92 mg/million cycles ± 0.19 mg/million cycles. The content of wear particles in the calf serum medium was 3.94 × 108 particles/mL ± 3.93 × 107 particles/mL, 96.66% ± 0.77% of the particles had an equivalent circular diameter less than 0.5 µm. The aspect ratio of wear particles was 1.40 (min: 1.01; max: 6.42). CONCLUSIONS: HXLPE-DG displayed advantages over the commonly used materials for tibial inserts and presented the potential of application in TKA.

Low temperature polytetrafluoroethylene (PTFE) coating improves the appearance of orthodontic wires without changing their mechanical properties.

A strong esthetic demand exists for white-colored rather than metallic-colored dental appliances. Polytetrafluoroethylene (PTFE), which is chemically stable with extremely low friction, is a suitable white-colored coating for dental appliances. In the conventional PTFE coating process, base materials are heated to approximately 400°C, which could change their mechanical properties. Examination of the PTFE-coating of stainless steel, nickel titanium (Ni-Ti), and ß-titanium (Ti-Mo and Ti-Nb) revealed that the conventional 380°C coating, but not the newly developed low temperature coating at 200°C, reduced elasticity and bendability, and changed the crystal structure, especially in Ni-Ti and Ti-Nb wires. PTFE-coating at 200°C resulted in less discoloration, microbial adhesion, and friction against brackets, and higher tolerance of wear than did the conventional 380°C coating. These results suggest that low temperature PTFE coating is an excellent method for improving the metallic appearance of orthodontic wires without changing their mechanical properties.

Two-body wear test of enamel against laboratory polished and clinically adjusted zirconia.

AIM: A two-body wear test experiment was performed on human enamel, in simulated chewing motion, against non-veneered zirconia ceramic. Aim-1 was to ascertain the effect of zirconia roughness on enamel wear. Aim-2 was to ascertain the relative enamel wear between enamel-zirconia wear pair and enamel-enamel control pair. MATERIALS: Six molar and premolar human enamel cusps per group were used for a dental wear test against laboratory polished (LP) zirconia and laboratory polished and clinically adjusted (LP + CA) zirconia. Enamel antagonists were tested against incisor teeth as a control group to demonstrate laboratory enamel wear. METHODOLOGY: Two-body wear tests were conducted in a dual-axis biomimetic dental wear simulator. 49N loading force was used for 120,000 cycles with 1 mm lateral movement of the test specimen at 1.6Hz frequency, under constant ambient temperature water flow. Surface roughness before testing was determined using 3D profilometry. Loss of enamel height and volume i.e. vertical wear and volumetric wear respectively, were measured by superimposition of before and after testing scans by 3D laser scanning. Scanning electron microscopy was used for surface morphology assessment. One-way ANOVA and Post Hoc Multiple Comparisons with Bonferroni corrections were used at the 5% significance level to determine whether surface finish affected volumetric and vertical enamel loss. The relationship between volumetric and vertical loss of enamel was assessed using Pearson's correlation test. RESULTS: No significant difference was found between LP and LP + CA zirconia in vertical and volumetric enamel wear results. Control enamel had significantly higher vertical and volumetric enamel wear than LP and LP + CA zirconia. Pearson correlation revealed a strong relationship between vertical wear and volumetric wear of enamel. CONCLUSION: Within the constraints of the test method in this experiment, zirconia irrespective of surface preparation, was found to cause less vertical and volumetric enamel wear compared to control enamel. No statistically significant difference was seen between LP zirconia and LP + CA zirconia.

Polytetrafluoroethylene (PTFE): A resin material for possible use in dental prostheses and devices.

Polytetrafluoroethylene (PTFE) is chemically stable, non-toxic to humans, highly resistant to heat and chemicals, and has an extremely low coefficient of friction. Therefore, PTFE is used in medical applications. We focused on the physical properties of PTFE in relation to its application as a material for use in prostheses and dental devices/instruments. PTFE exhibited low wear (approximately 1/3 that of bovine tooth, and 1/2 that of type III gold alloy), low dynamic friction (approximately 1/5 that of the other specimens), low hardness (4.8HV1.0), low coloration, and low bacterial adhesion, compared to other specimens except porcelain in wear and coloration test (p<0.01). These results suggest that PTFE could have applications in some prostheses for provisional and/or permanent use, and dental instruments/devices by providing excellent impact absorption, high wear resistance for maintenance of occlusal vertical dimension and original function, and ease of cleaning.

Wear properties of esthetic dental materials against translucent zirconia.

To clarify the influence of translucent tetragonal zirconia polycrystals (TZP) on wear properties of esthetic dental materials, two-body wear test was performed using translucent TZP as abrader specimen, and bovine tooth enamel (BTE), two resin composites including hybrid filler (CRH) and nano filler (CRN), two glass ceramics including leucite reinforced feldspar porcelain (POR) and lithium disilicate (LDC), or translucent TZP as substrate specimen. After the wear test, wear volume were determined from substrate specimen and surface roughness were measured from abrader specimen. In addition, Vickers hardness was measured and surface morphologies were observed after wear test using a scanning electron microscope. The wear volume of the esthetic dental material against translucent TZP was greater in glass ceramics (POR, LDC), smaller in resin composite (CRH, CRN) and BTE, and no wear in translucent TZP. Microstructures of the esthetic dental material may play a crucial role for wear behavior against translucent TZP.

On the influence of Streptococcus salivarius on the wear response of dental implants: An in vitro study.

This study aims to understand microorganisms' effect and relevance of aseptic conditions on wear performance of dental materials. Tribocouple zirconia/titanium was submitted to tribological tests in the presence of Streptococcus salivarius biofilm, the most abundant bacteria in the oral cavity. Reciprocating ball-on-plate tests were carried out at 37°C, pH 7, 2 N, and 1 Hz, during 2 h, using Ti6Al4V balls as pins and Y-TZP plates. Simultaneous OCP readings assessed corrosion tendency. Tested lubricants were artificial saliva, artificial saliva plus glucose, and artificial saliva plus glucose and S. salivarius. Wear volume and worn surfaces were analyzed after test. S. salivarius proliferation was enhanced in artificial saliva plus glucose. When a highly populated biofilm was present at the zirconia/titanium interface, titanium wear decreased by ~60% compared to artificial saliva and artificial saliva plus with glucose, respectively, with 0.0060 and 0.0053 mm3 loss. Wear was not observed in zirconia under any tested condition. Presence of S. salivarius also decreased corrosion activity during wear. Lowest free OCP value reached during sliding was -260 mV in artificial saliva, -246 mV in artificial saliva plus glucose, and -196 mV in artificial saliva plus glucose and bacteria. This decreased to -147 mV when a highly-populated S. salivarius biofilm was present at the interface. Overall, obtained results show that the presence of S. salivarius clearly changes the corrosion-wear performance of the tested dental materials, confirming that it must be recognized, and that asepsis level and conditions during wear test of dental materials must be clearly established and controlled to ensure reproducible results and supported conclusions. © 2018 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater 107B: 1393-1399, 2019.