Effect of Primary Cable Position on Accuracy in Non-Toroidal-Shaped Pass-Through Current Transformer.

Non-toroidal-shaped primary pass-through protection current transformers (CTs) are used to measure high currents. Their design provides them with a big airgap that allow the passing of several cables per phase though them, which is the main advantage versus toroidal types, as the number of CTs required to measure the whole phase current is drastically reduced. The cables passed through the transformer window can be in several positions. As the isolines of the magnetic field generated by the primary currents are centered in the cables, if these cables are not centered in the transformer window, then the magnetic field will be non-uniform along the transformer core. Consequently, local saturations can appear if the cables are not properly disposed, causing the malfunction of the CT. In this paper, the performance of a non-toroidal-shaped protection CT is studied. This research is focused on the influence of the cable position on possible partial saturations of the CT when it is operating near to its accuracy limit. Depending on the cable position, the ratio of the primary and secondary currents can depart from the assigned ratio. The validation of this phenomenon was carried out via finite element analysis (FEA), showing that partial transformer core saturations appear in areas of the magnetic core close to the cable. By applying FEA, the admissible accuracy region for cable positioning inside the CT is also delimited. Finally, the simulation results are ratified with experimental tests performed in non-toroidal protection CTs, varying the primary cables' positions, which are subjected to currents up to 5 kA, achieving satisfactory results. From this analysis, installation recommendations are given.

Contactless Rotor Ground Fault Detection Method for Brushless Synchronous Machines Based on an AC/DC Rotating Current Sensor.

Brushless synchronous machines (BSMs) are replacing conventional synchronous machines with static excitation in generation facilities due to the absence of sparking and lower maintenance. However, this excitation system makes measuring electric parameters in the rotor challenging. It is highly difficult to detect ground faults, which are the most common type of electrical fault in electric machines. In this paper, a ground fault detection method for BSMs is proposed. It is based on an inductive AC/DC rotating current sensor installed in the shaft. In the case of a ground fault in the rotating parts of the BSM, a fault current will flow through the rotor's sensor, inducing voltage in its stator. By analyzing the frequency components of the induced voltage, the detection of a ground fault in the rotating elements is possible. The ground faults detection method proposed covers the whole rotor and discerns between DC and AC sides. This method does not need any additional power source, slip ring, or brush, which is an important advantage in comparison with the existing methods. To corroborate the detection method, experimental tests have been performed using a prototype of this sensor connected to laboratory synchronous machines, achieving satisfactory results.

Stray Flux Sensor Core Impact on the Condition Monitoring of Electrical Machines.

The analysis of the stray flux for electrical machine condition monitoring is a very modern and active research topic. Thanks to this technique, it is possible to detect several types of failures, including stator and rotor inter-turn faults, broken rotor bars and mechanical faults, among others. The main advantages are that it involves a non-invasive technique and low-cost monitoring equipment. The standard practice is to use coreless flux sensors, with which the stray flux of the machine is not perturbed and there are no problems due to saturation or nonlinear behavior of the iron. However, the induced voltage in the coreless coil sensor may be very low and even, in some cases, have a similar amplitude to the noise floor. This paper studies the use of iron core stray flux sensors for condition monitoring of electrical machines. The main advantage of iron core flux sensors is that the measured electromotive force is stronger. In the case of large machines in noisy environments, this can be crucial. Two different types of iron core stray flux sensors and a coreless flux sensor are tested. A comparison of the three sensors is presented. Extensive experimental testing with all sensors shows the superiority and greater sensitivity of sensors with core versus the coreless ones.

AC/DC Current Sensor for Rotating Applications.

There are several techniques for current measurement. Most of them are capable of measuring both alternating and direct current (AC/DC) components. However, they have severe drawbacks for rotating applications (large size, sensitivity to external fields, and low signal amplitude). In addition to these weaknesses, measured signals should be transmitted to a stationary part. In order to contribute solving these difficulties, this paper presents a sensor that can measure AC/DC simultaneously based on the electromagnetic coupling of two coils. To this aim, the measured waveform is analysed. In this paper, the design of such a sensor is presented. This design is validated through computer simulations and a prototype is built. The performance of this sensor prototype is analysed through experimental tests.

Fluid Degradation Measurement Based on a Dual Coil Frequency Response Analysis.

Electrical industry uses oils for cooling and insulation of several machines, such as power transformers. In addition, it uses water for cooling some synchronous generators. To avoid malfunctions in these assets, fluid quality should be preserved. To contribute to this aim, a sensor that detects changes in fluid composition is presented. The designed sensor is like a single-phase transformer whose magnetic core is the fluid whose properties will be measured. The response of this device to a frequency sweep is recorded. Through a comparison between any measurement and a reference one corresponding to a healthy state, pollutants presence, such as water in oil or salt in water, can be measured. The performance of the sensor was analyzed through simulation. In addition, a prototype was built and tested measuring water concentration in oil and salt content in water. The correlation between pollutant concentration measured with the sensor and known pollutant concentrations is good.

Performance Problems of Non-Toroidal Shaped Current Transformers.

Nowadays, non-toroidal shape primary pass-through current transformers are commonly used for large current machines with several cables per phase. As these transformers exhibit no radial symmetry, it is not clear if they can be tested using the indirect test described in the IEC 61869 standard. In order to answer this question, two non-toroidal shaped current transformers of different secondary winding designs have been tested and simulated. One transformer has a uniformly distributed secondary winding and the other has a partially distributed secondary winding. Both transformers have the same nameplate characteristics. Both perform correctly in the indirect test. However, only the transformer with the uniformly distributed secondary winding performs correctly in a direct test. A finite element simulation shows that the iron core of the partially distributed secondary winding transformer was saturated, while the iron core of the uniformly distributed one was not. This result explains their different performance. The main conclusion is that the indirect test is not sensitive enough to cover all cases and therefore under doubtful situations, the transformers should be tested using the direct test.