Unlocking the potential of sulphide tailings: A comprehensive characterization study for critical mineral recovery.

Sulphide tailings are a major environmental concern due to acid mine drainage and heavy metal leaching, with costly treatments that lack economic benefits. Reprocessing these wastes for resource recovery can address pollution while creating economic opportunities. This study aimed to evaluate the potential for critical mineral recovery by characterizing sulphide tailings from a Zn-Cu-Pb mining site. Advanced analytical tools, such as electron microprobe analysis (EMPA) and scanning electron microscopy (SEM)-based energy dispersive spectroscopy (EDS), were utilized to determine the physical, geochemical, and mineralogical properties of the tailings. The results showed that the tailings were fine-grained (∼50 wt% below 63 µm) and composed of Si (∼17 wt%), Ba (∼13 wt%), and Al, Fe, and Mn (∼6 wt%). Of these, Mn, a critical mineral, was analyzed for recovery potential, and it was found to be largely contained in rhodochrosite (MnCO3) mineral. The metallurgical balance revealed that ∼93 wt% of Mn was distributed in -150 + 10 µm size fractions containing 75% of the total mass. Additionally, the mineral liberation analysis indicated that Mn-grains were primarily liberated below 106 µm size, suggesting the need for light grinding of above 106 µm size to liberate the locked Mn minerals. This study demonstrates the potential of sulphide tailings as a source for critical minerals, rather than being a burden, and highlights the benefits of reprocessing them for a resource recovery to address both environmental and economic concerns.

Development of a geospatial database of tailing storage facilities in Australia using satellite images.

Tailings storage facilities (TSFs) are the main source of pollution from mining operations. However, TSFs are increasingly being considered as the potential secondary sources of some critical minerals. Recovering the critical minerals from TSFs is important due to both environmental and economic implications. Yet, identification of the potential TSFs is the major challenge in this venture due to the lack of publicly available database of TSFs. The objective of this study was to identify the TSFs and document their status in the form of a database for Australia. Visual inspection and interpretation of satellite images in Google Earth were used to identify the TSFs in 6 states and the publicly available database of TSFs for Western Australia (WA) was validated in this study to incorporate into a national-level database. This study has identified 331 active and 759 inactive TSFs in Australia. Among the sites, 42 active and 56 inactive mine sites with TSFs were found within 2 km of urban centres in the studied states. Coal and gold were the major commodities of 27% of active mine sites with the TSFs and 38% of inactive mine sites with TSFs, respectively. Approximately 16% of active mine sites with TSFs and 28% of inactive mine sites with TSFs were found to process copper as a major commodity. Considering the companionability matrix, many of these TSFs could be explored for the possible recovery of critical minerals (e.g. rare earth elements, cobalt). This study has developed a national-level database of TSFs for Australia for the first time, and it could be used for a number of applications.

Application of indirect non-contact bioleaching for extracting metals from waste lithium-ion batteries.

Applying biohydrometallurgy for metal extraction and recovery from mixed and polymetallic wastes such as electronic waste is limited due to microbial inhibition at low pulp densities and substrate (iron and sulfur) limitation. Here, we investigated the application of indirect non-contact bioleaching with biogenic ferric iron and sulfuric acid to extract metals from lithium-ion battery (LIB) waste. Results showed that although a single leach stage at ambient temperature only facilitated low leach yields (<10%), leach yields for all metals improved with multiple sequential leach stages (4 × 1 h). Biogenic ferric leaching augmented with 100 mM H2SO4 further enabled the highest leach yields (53.2% cobalt, 60.0% lithium, 48.7% nickel, 81.8% manganese, 74.4% copper). The proposed use of bioreagents is a viable and a more environmentally benign alternative to traditional mineral processing, which could be further improved by appropriate pre-treatment of the LIB waste.

Fundamental studies of electrochemically controlled surface oxidation and hydrophobicity of natural enargite.

The surface oxidation and hydrophobicity of natural enargite (Cu(3)AsS(4)) and the formation of oxidation species at the mineral surface have been examined by a novel experimental approach that combines electrochemical techniques and atomic force microscopy (AFM). This approach allows for in-situ, synchronized electrochemical control and examination of the oxidative surface morphology of enargite. Combined with ex-situ cryo X-ray photoelectron spectroscopy surface analysis, the surface speciation of enargite surface oxidation has been obtained, comparing the newly fractured natural enargite surface with those that have been electrochemically oxidized at pHs 4 and 10. At pH 4, surface layer formations consisting of metal-deficient sulfide and elemental sulfur were identified, associated with a limited increase in root-mean-square (rms) roughness (1.228 to 3.143 nm) and apparent heterogeneous distribution of surface products as demonstrated by AFM imaging. A mechanism of initial rapid dissolution of Cu followed by diffusion-limited surface layer deposition was identified. At pH 10, a similar mechanism was identified although the differences between the initial and diffusion-limited phases were less definitive. Surface species were identified as copper sulfate and copper hydroxide. A significant increase in surface roughness was found as rms roughness increased from 0.795 to 9.723 nm. Dynamic (receding) contact angle measurements were obtained by a droplet evaporation method. No significant difference in the contact angle on a surface oxidized at pH 10 and the freshly polished surface was found. A significant difference was found between the polished surface and that oxidized at pH 4, with an increase in contact angle of about 13° (46° to 59°) after oxidation. Competing effects of hydrophilic (copper oxides and hydroxides) and hydrophobic (elemental sulfur) species on the mineral surface under oxidizing conditions at pH 4 and the change in surface roughness at pH 10 may contribute to the observed effects of electrochemically controlled oxidation on enargite hydrophobicity.