Cork Powder Residues Processing by Binder Jetting.

Cork-based formulations adapted to binder jetting processes were herein developed and investigated. Two cork powder sets with different particle size distributions were studied to evaluate cork particles' ability to pack. Cork powders exhibiting a coarse distribution revealed a higher packing ability. In addition, owing to cork's lower affinity to water-based binders, the addition of two hydrophilic additives was explored. 3D-printed (3DP) cork parts with a simple geometry were first printed. An innovative technique was evaluated as a postprocessing phase to improve cork particle adhesion after printing. Inspired by the production of expanded cork agglomerates, use of autoclave technique as a postprocessing phase for cork parts was proposed. After the autoclave, 3DP parts exhibited an improved adhesion of cork particles, demonstrated by morphological and mechanical analyses. Fourier transform infra-red analyses demonstrated that the polysaccharide and suberinic fractions were also affected by the autoclave. 3DP cork parts with a complex design solution were successfully printed. This study contributes to new and complex design solutions for cork-based products maintaining cork's natural lightness, warmness, and softness to the touch.

Densification and Properties of Bimodal 316L Stainless Steel Produced by Binder Jetting Printing with Addition of B4C.

Boron-based aids are commonly introduced to tackle the unsatisfactory densification of SS316L parts fabricated by binder jetting (BJ) technology. However, there is scarce study on the effect of sintering aids on the mechanical performance. This work investigates the effect of B4C aids and sintering temperature on the mechanical performance and microscopic morphology of BJ printing SS316L parts. SS316L powders with a bimodal size distribution were adopted to enhance density and reduce the shape distortion. Besides, B4C was added as a sintering aid to promote densification during sintering. The results show that the bimodal powder is in favour of the density increase and the sintering process. The sintering temperature is largely reduced with the addition of B4C. Further, the mechanical performance is mainly affected by the final density and B4C content. In view of a comprehensive evaluation of shape retention and properties, B4C content of 1 wt.% and sintering temperature of 1250°C are expected to be the optimal parameters.

The Exploration of Ink Formulations in Binder Jet 3D Printing Drugs.

The application of binder jet 3D printing technology in the pharmaceutical field is developing rapidly. The properties of the ink are very important, affecting the stability of the ejection and the precision of the finished product, but there is a great lack of research on pharmaceutical inks. This study used solvents and excipients commonly used in pharmaceuticals to quantify the printability of inks using printability Z value theory, while using an ink-jet printing and observation platform to analyze the droplet ejection state of different composition inks from microscopic level. Studies have shown that compared to ethanol, the ejection effect of droplets was better when isopropanol was added to the ink, and the proportion added should not be greater than 40%; as the molecular weight of polyvinylpyrrolidone (PVP) increased, the concentration of PVP tolerated by the ink decreased; glycerin has a high ejection efficiency when the proportion is within 10%. In summary, a superior ink formulation of 40% aqueous isopropanol plus 0.1% PVP K30 and 4% glycerin was obtained. With this ink, levetiracetam dispersible tablets were prepared with a smooth printing process and the tablets had good appearance, good mechanical properties, and rapid release. This study provides a mutual validation of the Z value theory and the results of droplet ejection and tablet printing, while providing good ideas.

A Fast Self-Healing Binder for Highly Stable SiOx Anodes in Lithium-Ion Batteries.

Silicon oxide-based (SiOx-based) materials show great promise as anodes for high-energy lithium-ion batteries due to their high specific capacity. However, their practical application is hindered by the inevitable volumetric expansion during the lithiation/delithiation process. Constructing high-performance binders for SiOx-based anodes has been regarded as an efficient strategy to mitigate their volume expansion and preserve structural integrity. In this work, we propose a green water-solution PAA-LS binder composed of poly(acrylic acid) (PAA) and sodium lignosulfonate (LS) with fast self-healing properties. The designed binder can be restored due to the strong affinity between Fe3+-catechol coordination bonds, thereby effectively alleviating the volumetric strain of SiOx-based anodes. Notably, with an optimized LS content of 0.5%, the SiOx@PAA-LS electrode exhibits excellent performance, delivering a high capacity of 997.3 mAh g-1 after 450 cycles at 0.5 A g-1. Furthermore, the SiOx||NCM622 full cell also demonstrates superior cycling stability, maintaining a discharge capacity of 147.58 mAh g-1 after 100 cycles at 0.5 A g-1, with an impressive capacity retention rate of 82.72%.

Achieving biomimetic porosity and strength of bone in magnesium scaffolds through binder jet additive manufacturing.

Magnesium (Mg) alloys are a promising candidate for synthetic bone tissue substitutes. In bone tissue engineering, achieving a balance between pore characteristics that facilitate biological functions and the essential stiffness required for load-bearing functions is extremely challenging. This study employs binder jet additive manufacturing to fabricate an interconnected porous structure in Mg alloys that mimics the microporosity and mechanical properties of human cortical bone types. Using scanning electron microscopy, micro-computed tomography, and mercury intrusion porosimetry, we found that the binder jet printed and sintered (BJPS) MgZnZr alloys possess an interconnected porous structure, featuring an overall porosity of 13.3 %, a median pore size of 12.7 µm, and pore interconnectivity exceeding 95 %. The BJPS MgZnZr alloy demonstrated a tensile strength of ~130 MPa, a yield strength of ~100 MPa, an elastic modulus of ~21.5 GPa, and an ultimate compressive strength of ~349 MPa. These values align with the ranges observed in human bone types and outperform those of porous Mg alloys produced using the other conventional and additive manufacturing methods. Moreover, the BJPS MgZnZr alloy showed level 0 cytotoxicity with a greater MC3T3-E1 cell viability, attachment, and proliferation when compared to a cast MgZnZr counterpart, since the highly interconnected 3D porous structure provides cells with an additional dimension for infiltration. Finally, we provide evidence for the concept of using binder jet additive manufacturing for fabricating Mg implants tailored for applications in hard tissue engineering, including craniomaxillofacial procedures, bone fixation, and substitutes for bone grafts. The results of this study provide a solid foundation for future advancements in digital manufacturing of Mg alloys for biomedical applications.

Innovative Hemp Shive-Based Bio-Composites: Part I: Modification of Potato Starch Binder by Sodium Meta-Silicate and Glycerol.

The growing demand for sustainable building materials has boosted research on plant-based composite materials, including hemp shives bound with biodegradable binders. This study investigates the enhancement of potato-starch-based binders with sodium metasilicate and glycerol to produce eco-friendly bio-composites incorporating hemp shives. Potato starch, while renewable, often results in suboptimal mechanical properties and durability in its unmodified form. The addition of sodium metasilicate is known to improve the mechanical strength and thermal stability of starch-based materials, while glycerol acts as a plasticizer, potentially enhancing flexibility and workability. Bio-composites were produced with varying concentrations of sodium metasilicate (0-107% by mass of starch) and glycerol (0-133% by mass of starch), and their properties were evaluated through thermal analysis, density measurements, water absorption tests, compressive strength assessments, and thermal conductivity evaluations. The results demonstrate that sodium metasilicate significantly increases the bulk density, water resistance, and compressive strength of the bio-composites, with enhancements up to 19.3% in density and up to 2.3 times in compressive strength. Glycerol further improves flexibility and workability, though excessive amounts can reduce compressive strength. The combination of sodium metasilicate and glycerol provides optimal performance, achieving the best results with an 80% sodium metasilicate and 33% glycerol mixture by weight of starch. These modified bio-composites offer promising alternatives t2 o conventional building materials with improved mechanical properties and environmental benefits, making them suitable for sustainable construction applications.

Mechanically Robust Polyimide Binder Realizes Stable and High Electrochemical Performance for Micro-Silicon Anodes in Lithium-Ion Batteries.

Silicon is regarded as a highly promising anode material for lithium-ion batteries, attributed to its substantial theoretical specific capacity. The practical implementation of Si-anodes is hindered by side reactions and significant volumetric changes, ~300% to 400%, occurring during the lithiation/delithiation processes.  Pertinent binders can effectively mitigate the stress resulting from the volumetric exchange in Si-anodes. Herein, we developed a mechanically stable polyimide binder PI-CF3 and introduced trifluoromethyl and hydroxyl groups for commercial microparticular Si-anodes. With the highest Young's modulus of ~921.1 MPa, the binder presented the maximum resilience during the charging and discharging of Micro-Si, integrating the morphology, and reducing the degree to which the electrode disrupted ion and electric pathways. Moreover, -OH and -CF3 groups of the binder could potentially interact with the oxide layer at the surface of silicon through H-bonds resulting in a cross-linking network to improve interface stability. The as-prepared PI-CF3 binder with excellent intrinsic mechanical and electro-rich groups stabilizes the electrode structure and facilitates fast Li+ transportation. Consequently, at 0.6 Ag-1, the micro-Si anode produced an initial specific capacity of 1838 mAh g-1 at Si 0.66 mg cm-2. Besides, at Si 0.78 mg cm-2 specific capacity retained around 1219 mAh g-1 over 330 cycles.

Bio-Inspired Self-Healing Silicon Anodes: Harnessing Tea Polyphenols to Enhance Lithium-Ion Battery Performance.

This study introduces an anode material for lithium-ion batteries, achieved by integrating tea polyphenols (TP) with the widely utilized polyacrylic acid (PAA) binder. The composite material capitalizes on the intrinsic self-healing properties of TP, enhancing the anode's durability and adhesiveness without the need for additional organic synthesis. The incorporation of TP has been demonstrated to significantly elevate ionic conductivity and expedite lithium ion diffusion, thereby reducing interfacial resistance and decelerating the rate of capacity fade due to electrolyte decomposition and silicon particle expansion. Employing a comprehensive analytical toolkit, including Fourier transform infrared spectroscopy, thermogravimetric analysis, peel strength measurements, and density functional theory calculations, we elucidated the physicochemical properties of the Si@PAA-TP anode. The anode's electrochemical performance was systematically assessed through galvanostatic charge-discharge, cyclic voltammetry, and electrochemical impedance spectroscopy, with scanning electron microscopy providing insights into postcycling mechanical property alterations. This research advances a cost-effective, high-performance adhesive strategy for silicon anodes and contributes to the development.

Sustainable wood composite production using cotton waste and exopolysaccharides as green binders.

Burning agricultural waste is a common practice among farmers in many countries, leading to global warming and climate change. Upcycling abundant agricultural waste will prevent incineration-generated hazards and provide sustainable and eco-friendly wood. An alternative wood composite was prepared using Aspergillus niger mycelium and exopolysaccharides (EPS) as a green binder. Autoclaving and gamma irradiation were both tested as wood pre-treatment to enhance binding. The mixture was incubated at 30 °C for 1 week. The results showed that wet pre-treatment using autoclaving resulted in improved wood binding compared to dry gamma irradiation treatment. The results show that the composite with the lowest water absorption was autoclaved before inoculation with 25 % EPS-induced Aspergillus niger, its tensile strength was 2.01 MPa and Modulus of elasticity of 1240.42 MPa and water resistance duration of 72 h. The biodegradation rate was 21.5 % for linseed oil-coated composite compared to 15.63 % for non-coated wood after 6 weeks. The samples demonstrated thermal conductivity as low as 0.06025 W/mK and linear Ohmic behavior within the investigated voltage range, rendering it a competitive insulating material. In conclusion, autoclaving and inoculum size play a key role in binding cotton wood waste. The key results render the optimized composite suitable for industrial applications due to its affordability, green manufacturing process, and potential for large-scale production.

PTFE as a Multifunctional Binder for High-Current-Density Oxygen Evolution.

Binder plays a crucial role in constructing high-performance electrodes for water electrolysis. While most research has been focused on advancing electrocatalysts, the application of binders in electrode design has yet to be fully explored. Herein, the in situ incorporation of polytetrafluoroethylene (PTFE) as a multifunctional binder, which increases electrochemical active sites, enhances mass transfer, and strengthens the mechanical and chemical robustness of oxygen evolution reaction (OER) electrodes, is reported. The NiFe-LDH@PTFE/NF electrode prepared by co-deposition of PTFE with NiFe-layered double hydroxide onto nickel foam demonstrates exceptional long-term stability with a minimal potential decay rate of 0.034 mV h-1 at 500 mA cm-2 for 1000 h. The alkaline water electrolyzer utilizing NiFe-LDH@PTFE/NF requires only 1.584 V at 500 mA cm-2 and sustains high energy efficiency over 1000 h under industrial operating conditions. This work opens a new path for stabilizing active sites to obtain durable electrodes for OER as well as other electrocatalytic systems.

Mechanical properties and microscopic mechanism of solid waste based binder solidified stone waste.

The stone waste generated by stone industry occupy land resources, cause safety hazards and need to be efficiently resourcefully utilized. In this study, the CGF solid waste based binder (abbreviated as CGF) with calcium carbide residue (CCR), ground granulated blast furnace slag (GGBS), and fly ash (FA) as components was developed to solidify the stone waste. Through "treating waste with waste", the resource utilization of solid waste was realized. The mechanical properties and reaction mechanism of CGF solidified stone waste were investigated through unconfined compressive strength (UCS), XRD, and SEM-EDS tests. The results show that CGF has the better solidify effect on stone waste, and its strength meets the requirements of the road base material standards. Compared to cement, the CGF solidified stone waste existed higher UCS at both 7 and 28 d of curing. The UCS of CGF solidified stone waste reaches 2.93 and 4.42 MPa under curing of 7 and 28 d at 5% binder content, which is 1.61 and 1.37 times higher that of P.O. 42.5 cement. Furthermore, the primary mineral-based stone wastes will not react with the binder, and the CGF generates gelling products such as C-S-H C-A-H, and C-A-S-H through alkali-activated reactions between the components of CGF. These gelling products enhance the UCS of solidified stone wastes through cementing and filling effects. The findings provide a feasible approach with low-carbon emission and low-cost for resourceful utilization of stone wastes.

Two birds with one stone: Bimetallic ZnCo2S4 polyhedral nanoparticles decorated porous N-doped carbon nanofiber membranes for free-standing flexible anodes and microwave absorption.

Cost-efficient material with an ingenious design is important in the engineering applications of flexible energy storage and electromagnetic (EM) protection. In this study, bimetallic ZnCo2S4 (ZCS) polyhedral nanoparticles homogenously embedded in the surface of porous N-doped carbon nanofiber membranes (ZCS@PCNFM) have been fabricated by electrospinning technique combined with carbonization and hydrothermal processes. As a self-assembled electrode for lithium-ion batteries (LIBs), the bimetallic ZCS nanoparticles possess rich redox reactions, good electrical conductivity, and pseudocapacitive properties, while the three-dimensional (3D) multiaperture architecture of the nanofiber film not only shortens the transfer spacing of lithium ions and electrons but also effectively tolerates the volume variation during lithiation and delithiation cycles. Benefiting from the above merits, the ZCS@PCNFM electrode exhibits good cycle performance (662.3 mA h/g at 100 mA/g after 100 cycles), superior rate capacity (401.3 mA h/g at 1 A/g) and an extremely high initial specific capacity of 1152.2 mAh/g at 100 mA/g. Meanwhile, depending on the hierarchical nanostructure and multi-component heterogeneous interface effects constructed by 3D inlaid architecture, the ZCS@PCNFM nanocomposite exhibits fascinating microwave absorption (MA) characteristics with a superhigh reflection loss (RL) of -49.7 dB at a filling content of only 20 wt% and corresponding effective absorption bandwidth (EAB, RL<-10 dB) of 5.2 GHz ranging from 12.8 to 18.0 GHz at 2.2 mm.

Effects of High-Speed Shearing Treatment on the Physical Properties of Carbohydrate-Binder Mixture during Gelatinization for Preparing Freeze-Dried Soup Products.

Modernization has led to a large convenience food market, and the demand for freeze-dried (FD) soup products is increasing in the Republic of Korea. FD soup products are easy to eat without cooking and can be stored for long periods. However, it is often difficult to ensure sensory satisfaction after rehydration of FD soup products; in particular, the ingredients are not evenly dispersed. Therefore, a stable dispersion or reconstitution of the FD soup products is required after rehydration. Here, the effects of high-speed shearing homogenization on the physical properties of a carbohydrate-binder mixture comprising maltodextrin, potato starch, and rice flour were investigated during hydrothermal gelatinization. To find a suitable treatment condition, different homogenization eras, speeds, and concentrations of the binder mixture were considered; in particular, the homogenization eras were set by considering the hydrothermal property of the binder mixture profiled using differential scanning calorimetry. The viscosity of the binder mixture and the compression strength and microstructure of the FD binder block, including the dispersion stability after rehydration, were evaluated. The quality of the FD binder block was improved by homogenization above 5000 rpm when the core temperature of the binder mixture reached approximately To at 14.5-21.8% concentrations. The improved FD binder block exhibited a fine surface and tiny porous microstructure compared with the control (with continuous agitation at 250 rpm). The control block was divided into two phases, whereas the improved block maintained the initial dispersion stability at 50 °C for 1 h. These results are expected to be referenced for the purpose of improving the quality of the FD soup products.

A Computational Approach in the Systematic Search of the Interaction Partners of Alternatively Spliced TREM2 Isoforms.

Alzheimer's disease is the most common form of dementia, characterized by the pathological accumulation of amyloid-beta (Aß) plaques and tau neurofibrillary tangles. Triggering receptor expressed on myeloid cells 2 (TREM2) is increasingly recognized as playing a central role in Aß clearance and microglia activation in AD. The TREM2 gene transcriptional product is alternatively spliced to produce three different protein isoforms. The canonical TREM2 isoform binds to DAP12 to activate downstream pathways. However, little is known about the function or interaction partners of the alternative TREM2 isoforms. The present study utilized a computational approach in a systematic search for new interaction partners of the TREM2 isoforms by integrating several state-of-the-art structural bioinformatics tools from initial large-scale screening to one-on-one corroborative modeling and eventual all-atom visualization. CD9, a cell surface glycoprotein involved in cell-cell adhesion and migration, was identified as a new interaction partner for two TREM2 isoforms, and CALM, a calcium-binding protein involved in calcium signaling, was identified as an interaction partner for a third TREM2 isoform, highlighting the potential role of cell adhesion and calcium regulation in AD.

Development of Flexible and Partly Water-Soluble Binder Systems for Metal Fused Filament Fabrication (MF3) of Ti-6Al-4V Parts.

Metal Fused Filament Fabrication provides a simple and cost-efficient way to produce dense metal parts with a homogenous microstructure. However, current limitations include the use of hazardous and expensive organic solvents during debinding for flexible filaments the stiffness of filaments made from partly water-soluble binder systems. In this study, the influence of various additives on different partly water-soluble binder systems, with regard to the flexibility and properties of the final parts, was investigated. Furthermore, a method using dynamic mechanical analysis to quantify the flexibility of filaments was introduced and successfully applied. For the first time, it was possible to produce flexible, partly water-soluble filaments with 60 vol.% solid content, which allowed the 3D printing of complex small and large parts with a high level of detail. After sintering, density values of up to 98.9% of theoretical density were achieved, which is significantly higher than those obtained with existing binder systems.

Insight into Grain Refinement Mechanisms of WC Cemented Carbide with Al0.5CoCrFeNiTi0.5 Binder.

High-entropy alloys (HEA) as a kind of new binder for cemented carbide have garnered significant attention. In this work, WC/(17~25 wt.%)Al0.5CoCrFeNiTi0.5 cemented carbides were prepared by hot pressing sintering (HPS), and the reactions between WC powder and Al0.5CoCrFeNiTi0.5 powder during hot pressing sintering were elucidated. It found that different from traditional Co binder, the Al0.5CoCrFeNiTi0.5 binder effectively inhibited WC grain growth. During HPS, the decomposed W and C atoms from WC diffused into the Al0.5CoCrFeNiTi0.5 binder, reacted with the elements in the binder, and then formed the M(Co, Fe, Ni)3W3C phase. The back-diffusion of W and C atoms to WC grains was restricted by the Al0.5CoCrFeNiTi0.5 alloy and inhibited them from re-precipitating onto the large undissolved WC grains. As a result, the average size of WC grains in the cemented carbides was less than 200 nm. This work bright new insight into the grain refinement mechanisms of WC cemented carbide with HEA binder and provide a guidance for designing performance-stable WC/HEA cemented carbide and promoting their application.

Analysis of Rheological Properties and Regeneration Mechanism of Recycled Styrene-Butadiene-Styrene Block Copolymer (SBS) Modified Asphalt Binder Using Different Rejuvenators.

The regeneration performance of an aged styrene-butadiene-styrene block copolymer (SBS) will be significantly influenced by different rejuvenators. The objective of this study was to comparatively investigate the regeneration effect of different SBS-modified asphalt regenerators on aged SBS-modified asphalt. Four types of different regenerant formulations were selected. The optimal rejuvenator content was determined firstly using conventional performance tests. The rheological properties of the aged SBS-modified asphalt binder were evaluated by multiple stress creep recovery (MSCR) experiments. Subsequently, the regeneration mechanism of the SBS-modified asphalt binder was investigated using thin-layer chromatography-flame ionization detection (TLC-FID) and Fourier transform infrared spectroscopy (FTIR). The results showed that the rejuvenator had a certain recovery effect on the penetration, softening point, and ductility of the SBS-modified asphalt binder after aging. The SBS-modified rejuvenating agent was the most favorable among the four types of rejuvenators, where a rejuvenator dosage of 12% showed the optimal rejuvenation effect. The addition of regenerators could appropriately improve the elastic deformation capacity of the aged asphalt binder. The epoxy soybean oil in the regenerant reacted with the aging SBS-modified asphalt binder, supplementing the lost oil in the aged SBS-modified asphalt binder, dispersing the excessive accumulation of asphaltene, and making the residual SBS swell again. The viscoelastic properties of the aging asphalt binder were improved by adjusting the content of components and functional groups to achieve the purpose of regeneration.

Improvement of Hydrogen-Resistant Gas Turbine Engine Blades: Single-Crystal Superalloy Manufacturing Technology.

This paper presents the results of an analysis of resistance to hydrogen embrittlement and offers solutions and technologies for manufacturing castings of components for critical applications, such as blades for gas turbine engines (GTEs). The values of the technological parameters for directional crystallization (DC) are determined, allowing the production of castings with a regular dendritic structure of the crystallization front in the range of 10 to 12 mm/min and a temperature gradient at the crystallization front in the range of 165-175 °C/cm. The technological process of making GTE blades has been improved by using a scheme for obtaining disposable models of complex profile castings with the use of 3D printing for the manufacture of ceramic molds. The ceramic mold is obtained through an environmentally friendly technology using water-based binders. Short-term tensile testing of the samples in gaseous hydrogen revealed high hydrogen resistance of the CM-88 alloy produced by directed crystallization technology: the relative elongation in hydrogen at a pressure of 30 MPa increased from 2% for the commercial alloy to 8% for the experimental single-crystal alloy.

Durability Performance of CGF Stone Waste Road Base Materials under Dry-Wet and Freeze-Thaw Cycles.

The disposal of stone waste derived from the stone industry is a worldwide problem. The shortage of landfills, as well as transport costs and environmental pollution, pose a crucial problem. Additionally, as a substitute for cement that has high carbon emissions, energy consumption, and pollution, the disposal of stone wastes by utilizing solid waste-based binders as road base materials can achieve the goal of "waste for waste". However, the mechanical properties and deterioration mechanism of solid waste-based binder solidified stone waste as a road base material under complex environments remains incompletely understood. This paper reveals the durability performance of CGF all-solid waste binder (consisting of calcium carbide residue, ground granulated blast furnace slag, and fly ash) solidified stone waste through the macro and micro properties under dry-wet and freeze-thaw cycling conditions. The results showed that the dry-wet and freeze-thaw cycles have similar patterns of impacts on the CGF and cement stone waste road base materials, i.e., the stress-strain curves and damage forms were similar in exhibiting the strain-softening type, and the unconfined compressive strengths all decreased with the number of cycles and then tended to stabilize. However, the influence of dry-wet and freeze-thaw cycles on the deterioration degree was significantly different; CGF showed excellent resistance to dry-wet cycles, whereas cement was superior in freeze-thaw resistance. The deterioration grade of CGF and cement ranged from 36.15 to 47.72% and 39.38 to 47.64%, respectively, after 12 dry-wet cycles, whereas it ranged from 57.91 to 64.48% and 36.61 to 40.00% after 12 freeze-thaw cycles, respectively. The combined use of MIP and SEM confirmed that the deterioration was due to the increase in the porosity and cracks induced by dry-wet and freeze-thaw cycles, which in turn enhanced the deterioration phenomenon. This can be ascribed to the fact that small pores occupy the largest proportion and contribute to the deterioration process, and the deterioration caused by dry-wet cycles is associated with the formation of large pores through the connection of small pores, while the freeze-thaw damage is due to the increase in medium pores that are more susceptible to water intrusion. The findings provide theoretical instruction and technical support for utilizing solid waste-based binders for solidified stone waste in road base engineering.

Effect of Bio-Oils and Wastewater Sludge on the Performance of Binders and Hot Mix Asphalt with High Reclaimed Asphalt Pavement Content.

Waste Cooking Oil (WCO), Soy Oil (SO), and Wastewater Sludge (WWS) have great potential to increase reclaimed asphalt pavement (RAP) content for economic and environmental benefits. This study explored the effects of SO and WCO on rutting, fatigue cracking, and low-temperature cracking performance of binders and Hot Mix Asphalt (HMA) with high RAP content. The potential effect of WWS on the performance and compaction efforts of high RAP content mixes at a 10 °C (50 °F) lower compaction temperature than the control compaction temperature was also investigated. The results indicated that 85% of the RAP binders can be incorporated while maintaining similar performance compared to the control by using 15% SO or 12.5% WCO as a rejuvenator with 2.5% virgin binder. Adding 1% WWS by weight of the total binder improved the binder's rheological properties, the mix's cracking performance, and the mix's density at lower compaction temperatures.